CXWF192型公路护栏板机技术说明
Technical scheme of CXWF192 highway guardrail
一、主要技术参数 main technical parameter
1. 轧制产品材料:宽度:480mm,厚2.0-3.2mm,Q235A镀锌钢板
Rolling product material: Width: 480mm, thick 2.0-3.2mm, Q235A galvanization steel plate
2. 工作速度:10-12M/min
Working speed: 10-12m/min
3. 轧辊组数:17组主辊+7辊校平
Roller group number: 17 group of home roll +7 level roller
4. 轧辊材料: Gcr15轴承钢淬火处理,HRC58-62
Material of roller: Gcr15 bearing steel with quenching treatment, HRC58-62.
5. 主轴材料: 45号优质钢调质处理
Material of roll shaft: high quality 45# steel with retempering treatment.
6. 主轴直径: ¢95mm
7. Diameter of roll shaft: ¢95mm
8. 主电机功率: 22kW
Main motor power: 22kw
9. 传动方式:链条传动
Drive type: chain drive type.
10. 校平电机功率: 2.2kW
Level motor power: 2.2KW
11. 液压电机功率: 11kW,压力:20Mpa
Hydraulic motor power: 11KW, pressure: 20Mpa
12. 冲孔及切断方式:采用液压驱动,平板冲孔,成型后切断
Punch holes and cut-off type: Uses the hydraulic drive, punch holes, first roll forming and then cutting.
13. 电控系统:全机采用工业电脑PLC变频控制,切断长度误差≤2mm
Electric control system: Entire machine uses the industry computer PLC frequency conversion control, the cutting tolerance ≤2mm
14. 主机外形尺寸(mm):13500x2700x1600
Outlet of the main machine: 13500x2700x1600mm
二、主要结构组成equipment component
CXWF192型公路护栏板机由3T手动供料装置,传动装置,校平装置,两套前冲孔装置,成型辊道及主机(包含导向平台),成型后切断装置,电脑控制箱,成品托料装置等组成。
CXWF192 highway guard rail consists with 3T manual material feeding device, transmission device, leveling device, two set of front punch holes device, the main roll forming machine(contain guide platform), cutting device, the computer control box and the collection table etc.
三、设备生产工艺流程 process flow:
手动开卷 进板校准 七辊校平 平板冲孔 辊压成形 成型后切断 成品托料出板
Manual de-coiler ---- feeding calibration----seven roll leveling----hole punching-----forming-----cutting-----collecting