PGZ/LGZ立式刮刀下部卸料自动离心机

Vertical Scraper Bottom Discharging Automatic Centrifuge

■主要特点Features

1、平板式结构及液态阻尼减振技术：运用平板式结构，使机器重心更低，运行更平稳，平板作为一个机座同时也能作为一个操作平台，操作起来更方便；液态阻尼减振技术的运用，使得离心机隔振和减振性能更优越；采用四点支撑的结构，支承距离大，无基础安装形式，便于机器的安装和检修。
2、独立式斜盘布料装置：借鉴国外先进技术，一改过去传统的中间布料或侧向布料方式，加料的均匀性和可操作性得到了明显的改善，并可与电控系统实现连接，实现自动化控制。
3、气体反冲及气体辅助刮刀装置：这种新技术的应用，可以使残余滤饼降低最少，以便滤布再生。
4、氮气保护系统：采用氮气保护以保证机器在安全的环境下运行。
5、大翻盖结构和在线清洗装置：针对GMP规范的要求，离心机上盖设计成大翻盖结构，检修和滤布安装更方便；在离心机内腔中设置清洗装置，可针对工艺要求在离心机在运行和准备时对离心机内腔进行在线清洗，可有效的消除批次间的污染。
6、人性化设计：无基础结构、宽大的操作平台、轻便的翻盖装置、自动的在线清洗装置、防爆灯的设置、观察镜和镜面清洗装置、各种警示和敬告标识等，使得使用和维护变得更简单、方便，充分体现出设计中所蕴含的人性化设计思想。
7、安全保护装置：在设计和制造时充分体现“安全是天”的理念，无论是强度计算、寿命校核，还是安全装置的设置，都充分体现这一原则，设置了诸如：过振动保护、过流保护、温控保护、料层控制、刮刀行程保护、开盖保护等一系列的机械和电气联锁保护装置，使得机器在使用过程中一直处于安全的状态。
8、自动化人机界面控制：通过PLC、触摸屏、变频器控制、能耗制动、气动或液动系统，机器可按工艺要求设计相应的工作程序，并按所设定的程序自动运行，采用先进的应用程序，可以更方便的修改程序，界面也更为人性化，通过网络，可以实现远程控制，真正实现现场无人化作业，满足现代化大生产对设备的要求。设计的设备故障自我诊断系统，可更方便快捷的解决运行过程中出现的故障。
9、气动形式：采用气动形式，自动动作元件采用气动系统，清洁卫生。有效的避免了油的泄漏对物料的污染，满足了制药和食品以及精细化工中洁净度的要求。
10、表面处理技术：采用相应的加工工艺，对工件表面进行抛光、磨砂、酸洗、钝化等工艺，对焊缝、内孔、螺纹、紧固结构等采取相应的手段，以保证表面状态符合GMP规范中的相关要求。

1、Flat-type structure and the liquid damping technology: the use of flat-plate structure, so that the machine center of gravity lower and more stable operation, flat as a docking station and also can serve as an operating platform, operate more convenient; liquid damping technology the use of centrifuges makes the superior performance of vibration isolation and damping; a four-point support structure, bearing away from large, non-foundation installation of forms, easy to install and repair the machine.
2、Stand-alone unit swash plate Fabric: learning from advanced foreign technology, a change in the past the middle of the traditional cloth fabric or lateral way of feeding the uniformity and operability have been significantly improved, and can with the electric control system connectivity, to achieve automatic control.
3、Gas recoil and gas-assisted scraper devices: this new technology, can reduce the residual cake at least in order to filter cloth regeneration.
4、Nitrogen protection system: use of nitrogen protection to ensure the machine running in a safe environment.
5、Large clamshell structure and on-line cleaning devices: GMP standards for the requirements of centrifuge design of the superstructure National Cheng Kung University clamshell structure, maintenance and installation of filter cloth is more convenient; in centrifuge set cavity cleaning device, may be required for the centrifuge process In the preparation of the centrifuge run and cavity-line cleaning, can effectively eliminate contamination between batches.
6、User-friendly design: no infrastructure, wide platform, lightweight clamshell device, automatic on-line cleaning devices, explosion-proof lights set up to observe the mirror and mirror cleaning equipment, various alerts and cautioned that marking such as, making use and easier to maintain, convenient and fully reflects the design inherent in the human design.
7、Safety protection device: In the design and manufacture of fully reflect "Security is the day" concept, whether it is strength calculation, life checking, or safety devices settings, are fully reflect this principle, set up such as: excessive vibration protection, over-temperature protection, material layer control, scraper travel protection, off Cap protection, a series of mechanical and electrical interlock protection device, making the machine during use has been in a safe state.
8、Automatic man-machine interface control: through the PLC, touch screen, inverter control, power brakes, pneumatic or hydraulic system, the machine can process requirements to design appropriate procedures, in accordance with the procedures set to run automatically, using advanced applications can be more easily modify the program, and more user-friendly interface through the network, you can realize remote control, truly live unmanned operations, to meet the modern large-scale production of the equipment. Design Fault self-diagnosis system that can be more convenient and efficient solution to the failure occurs during the operation.
9、Pneumatic form: The pneumatic form, automatic movement with pneumatic system components, sanitation and hygiene. Effectively avoid the leakage of oil pollution on the materials to meet the pharmaceutical and fine chemicals in food and cleanliness requirements.
10、Surface treatment technology: use of appropriate processing technology on the work piece surface polishing, grinding, pickling, passivation and other craft, to weld, inner bore, thread, fastening structure to take corresponding measures to ensure that the surface state in line with GMP standards in the relevant requirements.

■    标准配置Standard Manufacturing Form

1、结构：外壳配置翻盖及进料管、洗涤管、观察镜、排气口、照明孔；密闭结构，转鼓及外壳、翻盖等部件为不锈钢材料(SUS304)制造。机座等为铸造件，表面包衬不锈钢。转鼓、外壳内外表面、机器外露件表面均抛光处理。
2、所有紧固件为不锈钢件。
3、采用PLC控制。
4、机电式料程控制。
5、独立式斜盘布料装置。
6、传动与制动：普通电机（或防爆电机）＋变频器＋能耗制动。
7、气动系统。
8、无基础形式（平衡块＋进口高精度液态阻尼减振器）。

1、Structure: Shell configuration flip and the feed pipe, wash pipe, mirrors, exhaust, lighting hole; closed structure, and the drum and the shell, flip and other components of stainless steel (SUS304) manufacturing. Stand such as cast parts, coated stainless steel lining. The drum shell, inside and outside surfaces, the machine parts exposed surfaces polished.
2、All fasteners for stainless steel.
3、Using PLC control.
4、Electromechanical material process control.
5、Swash plate fabric stand-alone device.
6、Transmission and brake: Normal motor (or explosion-proof motor) + inverter + power consumption brake.
7、Pneumatic system.
8、Non foundation forms (balanced block + imported high-precision liquid damping shock absorber).

■    选装配置Device For Choice

1、在线清洗系统。
2、氮气保护系统。
3、触摸屏控制。
4、液压动作系统。
5、气体辅助刮刀。
6、侧向布料装置。
7、按用户所分离物料的防腐要求采用相应的材料（SUS304、316、316L、32等）或钛材（TA），或表面衬PE、HALAR等。
8、过振动保护装置。
9、开盖保护装置。
10、现场防爆按钮。
11、传动与制动：防爆电机＋变频器＋能耗制动。

1、On-line Cleaning System.
2、Nitrogen protection system.
3、Touch screen control.
4、Hydraulic motion system.
5、Gas assisted scraper.
6、Lateral fabric device.
7、Separation of materials according to user requirements using the corresponding anti-corrosion materials (SUS304, 316,316 L, 321, etc.) or titanium (TA), or surface lining PE, HALAR so.
8、Over vibration protection devices.
9、Off Cap protection device.
10、Explosion-proof button on the site.
11、Transmission and brake: explosion-proof motor + inverter + power consumption brake.

■技术参数Technical Parameters