LED发光字在生产与应用中需注意的问题 如今,LED产品(LED招牌,LED灯箱,LED发光字)拥有广阔的市场前景勿庸置疑,尤其是在照明领域。如果LED光源广泛应用于照明领域将是人类照明史上的一场革命。由于受成本、技术等因素的制约,目前还没有广泛推广,但它与我们生活息息相关,街上一些建筑的大屏幕显示牌,用于交通指挥的红绿灯,楼层的安全通道指示灯,手机上的背景光源等等,都是以半导体发光二极管芯片作为新光源的半导体灯。现在应用于灯饰照明领域的LED产品也比较多,如LED护栏灯、LED草坪灯、LED射灯、LED水底灯、LED地埋灯等,未来LED的市场趋势将朝向高亮度与高功率发展。
有关LED光源节能、寿命长、无辐射(绿色光源)等优点,人们都已经了解,下面我们来谈谈使用LED产品要注意的几个问题。
1. 防静电
LED产品在加工生产的过程中要采取防静电措施,如:工作台要接地,工人要穿防静电服装,带防静电环,以及带防静电手套等,有条件的可以安装防静电离子风机,同时要保证生产车间的湿度在65%左右,以免空气过于干燥产生静电,尤其是绿色LED容易被静电损坏。另外,不同质量档次的LED抗静电能力也不一样,质量档次高的LED抗静电能力要强一些。
2. 应使用直流恒流电源
有些生产厂家为了降低产品成本采用“阻容降压”方式给LED产品供电,这样会直接影响LED产品的寿命。应采用专用开关电源(最好是恒流源)给LED产品供电,这样就不会影响产品的使用寿命,尽管产品成本相对较高。
3. 温度升高会使LED内阻变小
当外界环境温度升高后,LED光源内阻会减小,若使用稳压电源供电会造成LED工作电流升高,当超过其额定工作电流后,会影响LED产品的使用寿命,严重的会将LED光源“烧坏”,因此应选用恒流源供电,以保证LED的工作电流不受外界温度的影响。
4. LED产品的密封
LED产品经常要应用于室外,同样面临着防水、防潮的密封问题,如果处理不好就会直接影响LED产品的使用寿命。有些对产品质量要求比较高的生产厂家采用传统的环氧树脂“浇灌”的方法来密封LED产品,这种方法操作起来比较麻烦,对于体积较大的LED产品(如LED护栏灯)不是很适合,还会造成产品重量的增加。
5. LED护栏灯的控制技术
目前LED护栏灯应用最广泛的控制技术是“串行通讯”方式。其优点是每支护栏灯无特定的“编码”,每支之间可任意调换,便于生产及工程安装。但其最大的缺点是一旦有一支损坏,就会直接影响其后面的所有护栏灯,对于几百甚至几千米的护栏灯工程,因外界因素及产品本身质量等因素的影响,很难保证每一支护栏灯都不出现问题,因此,一支护栏灯出现问题即造成部分护栏灯的瘫痪。
LED luminous characters in production and issues for attention in application now, LED products ( LED LED signs, light boxes, LED luminous characters ) and has a wide market prospect undoubtedly, especially in the field of lighting. If the LED light source is widely used in the lighting field will be lighting the history of mankind a revolution. Due to cost, technology and other factors, there is no widely, but it is closely linked with our lives, some street building large screen display card, used for traffic lights, floor safe channel indicator light, mobile phone on the background light source and so on, are in the semiconductor light-emitting diode chip as a new light source semiconductor lamp. Now used in the lighting field of LED products is more also, such as LED lights parapets, LED lawn lamp, LED lighting, LED underwater lights, buried lights, LED LED, the future market trend will move towards high brightness and high power development.The LED energy-saving light source, long service life, no radiation ( green light ) and other advantages, people have to understand, here we talk about the use of LED products should pay attention to several issues.1 anti-staticLED products in the production process to take anti-static measures, such as: bench to ground, workers should wear anti-static clothing, anti-static ring belt, and belt of anti-static gloves, conditional can install an electrostatic ion wind machine, at the same time to ensure that production workshop humidity is about 65%, so as to avoid the air is too dry to produce static electricity, especially green LED is easy to be damaged by esd. In addition, different quality grades of LED antistatic ability is different also, high quality LED antistatic ability better.2 should use DC constant current power supplySome manufacturers in order to reduce the product cost by using" the resistance-capacity decompression" to LED product supply, it will directly affect the LED product life. Should adopt special switching power supply ( preferably a constant current source ) to LED product supply, so as not to affect the service life of the product, although the product cost is relatively high.3 the temperature rise will make LED resistance is smallerWhen the outside ambient temperature, LED light source internal resistance can be reduced, if the use of stabilized voltage power supply will cause the LED working current elevation, when over the rated current, will affect the LED product service life, serious will be" burned out" LED light source, therefore should choose constant current source power supply, to ensure that the LED work current not to be influenced by external temperature.4 LED seal productsLED products are often used in outdoor, waterproof, moisture-proof also faces the problem of sealing, if not handled properly will directly affect the service life of LED products. Some of the product quality requirements are relatively high production manufacturers to adopt the traditional epoxy resin" watering" method to seal LED products, this method of operation is more trouble, for larger LED products ( such as LED lights parapets ) is not very suitable, will result in the increase in the weight of the product.5 LED guardrail lamp control technologyThe current LED guardrail lamp is widely applied to control technology is the" serial communication". The utility model has the advantages of each guardrail lamp without specific" code", each between freely, convenient production and installation works. But its biggest drawback is that once a damaged, will directly affect the back of all the light rails, for hundreds or even thousands of meters of guardrail light engineering, due to the external factors and the quality of the product itself and other factors, it is difficult to ensure that every one guardrail lamps are not problems, therefore, a guardrail light appeared the problem is caused by paralysis of the part of the guardrail lamp
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