生产线的主要组成设备
Main Component Equipments of the Production Line
广东肇庆西江机械的高速瓦楞纸板生产线行销全球25年,全面完美的实现了东西方技术的融合,制造出适合全球发展中国家需要的全系列1200mm-2500mm,100米/分-300米/分的全自动产品,推动全球包装一体技术的推进。
(1)采用德国先进PLC总线控制,实现总线联网。
(2)由热粘合部、冷定型部及驱动部组成,采用12、15、18、21、24块×600mm宽×160mm厚加热板,表面光滑并。
(3)采用液压升降结构并可根据不同层数和车速实现整体分段加压。
(4)采用国产优质棉织带,透气、耐温、抗老化、抗伸缩性能优良,并采用两组气动张紧棉织带装置。
(5)皮带自动纠偏功能,系统检测到粘合机皮带走偏后,计算出合适纠偏动作时间和等候时间,驱动纠偏电机进行自动纠偏,有效地减少了贴合不良的现象。
(6)传动轮采用硫化胶浇铸、表面刻有人字槽,耐磨、使用寿命长。
(7)蒸汽管道布置合理,可实现加热板分组控温。
(8)冷定型部约11米长,热段与冷型段的合理配置有利于强化、稳定、提高三、五层、瓦楞纸板的质量
(9)粘合机与单面机之间有速度显示,可同步加速或减速,具有联动控制和手动控制.
(10)本机主操作台能够控制面纸无轴支架的左右平移,防止人为因素造成的纸张浪费。
(11)热板结构借鉴德国优秀产品的结构,采用多循环通道加热形式,独立的进汽与冷凝水排出结构,使热板温度均匀,控制减少热板的变形量,有效地减少着糊不良和起泡的现象,达到高速状态下纸板的良好粘合。
(12)具有热板温度三点显示(前、中、后三点),直观有效地控制调整加热温度。
(13)疏水系统采用新型直通式不锈钢疏水装置,独立疏水,集中回水,取消旁路设计,可做到终身免维护,结构简单,省去截止阀,止回阀等,简化了回路安装和维护。
(14)主动力采用变频控制。
(15)变频器控制系统网络可与生产线网络系统连接,使机器操作更加方便,更加容易节省原材料消耗和能源消耗。
三、五、七层及多功能瓦楞纸板生产线主要由下列设备组成:原纸支架、面纸、瓦楞纸预热机、自动接纸机、单面瓦楞机、输送桥架、多重预热器、过胶机、粘合机、压线分纸机、纸板横切机、纸板输送与堆码机、制浆系统,气源系统以及电控系统等组成。
The 3ply, 5ply, 7ply, and multi-function corrugated cardboard production line mainly consist of the following equipments: Mill Roll Stand, Pre-conditioner, Pre-heater, Auto-splicer, Single Facer, Conveying Span Bridge, Multi-ply Pre-heater, Glue Application Machine, Double Facer, Slitter Scorer, Cut-off, Conveyer and Stacker, Glue Making System, and Electric Control System etc.
生产线工作流程简介
Brief Introduction of the Working Procedure
将纸卷送入原纸支架,经过预热器加热调并调节湿度及调整张力;接着进入单面瓦楞机,经过压楞上浆,与另一面纸粘合成单面瓦楞纸板;输送桥架把单面瓦楞纸板对齐并输送,至多重预热器进行再次加热;经过上胶机时,机器把浆均匀地上在单面瓦楞纸板的楞顶上;再与面纸通过粘合机的热粘合和冷定型,瓦楞纸板已成型。按照订单的需要,瓦楞纸板还要先经由压线分纸机进行纵向的分切及压线,然后通过纸板横切机进行横向的精确切断,一片四方形的瓦楞纸板至此已生产完成,最后经输送与堆码机进行堆叠和张数统计后,便可输出成品。
Feed the paper roll into the Mill Roll Stand. In the Pre-heater, the paper roll is heated and its moisture and tension force are adjusted. The paper roll is pressed to a corrugated shape and fed with glue in the Single Facer, and then it is agglutinated with another paper roll to form a piece of single face corrugated cardboard. The Conveying Span Bridge tidies and transports the single face cardboard to the Multi-ply Pre-heater for the second pre-heat. The Glue Application Machine puts glue on the sharp top of the single face corrugated cardboard before it is heating agglutinated with another paper roll in the Double Facer. After cooling formed in the Double Facer, a piece of corrugated cardboard is made. ording to the requirement of the order, the corrugated cardboard is cut precisely in the Slitter Scorer and the Cut-off. A piece of rectangle corrugated cardboard is finished. After quantity counts and being piled up in the Stacker, the finished cardboard can be conveyed out. An entire working procedure of the production line is completed.
l 生产速度:100M/min-300M/min.
Paper Outputting Speed: 100M/min-300M/min.
l 有效幅宽:1400mm-2800mm.
Valid Breadth: 1400mm-2800mm.
l 全线长度:70M-110M.
Total Length: 65M-110M.