我公司专业制作的新型自动化喷油生产线设备、油漆喷涂均匀、效率高、人力少，全自动连续24小时作业、产量大、效率高、涂层面均匀,比一般喷涂设备产量大3-4倍。PU/UV漆两用配套无尘车间生产,有效地控制产品外观质量,满足了客户对品质的需求,增强公司产品在市场的竞争能力又赢得了客户信任。
工艺资料：
1.输送速度：V=0-8米/min变频调速。
2.工件自转：V=10-200R/min变频可调。
3.产量：500-5000件/h(视工件大小及挂件方法计量)。
4.喷枪数：每喷房6-8支喷枪(视喷涂需要可增或减少)。
5.涂装方式：工件正反自转配合各角度固定喷枪循序喷涂。
6.喷房：万级设计,水洗无尘喷房、负压排气。
7.供风：可按无尘等级需求规划不同等级供气过滤系统。
8.烘烤：远红外线加热、温度：Tmax=100℃±3℃可调。
9.控制：采用可编程PLC控制,来料自动检测、喷涂。
工艺流程：(以2涂2烤为例)
上件→人工除尘→自动静电除尘→自动喷底漆→流平→烘烤→自动喷面漆→流平→烘烤→ UV固化→下件。
产品说明：
工件自转自动喷涂机（一涂一烤，二涂二烤，三涂三烤,另加UV固化）
一、适用产品:
手机、相机、MP3、音箱、玩具、化妆品盒、键盘、鼠标.相机、DVD等。
二、喷涂流程:
1上料－2人工静电除尘－3自动静电除尘－4自动
喷涂－5静置烘烤冷却－6 UV固化－7下料. (每增
加一涂一烤3、4、5工艺需增加一组设备).
产品说明：
工件自转自动喷涂机（一涂一烤，二涂二烤，三涂三烤,另加UV固化）
一、适用产品:
手机、相机、MP3、音箱、玩具、化妆品盒、键盘、鼠标.相机、DVD等。
二、喷涂流程:
1上料－2人工静电除尘－3自动静电除尘－4自动
喷涂－5静置烘烤冷却－6 UV固化－7下料. (每增
加一涂一烤3、4、5工艺需增加一组设备).
三、外观尺寸: L 16 m x W 6 m x H 3 m.（根据客户车间与产品情况而规划）
四、工艺资料:
1.链条输送速度: 0-8 m/min.
2.工件自转速度: 10-200 r/min.
3.工件尺寸:直径300 mm*高度400 mm.
4.产量: 400-8000件/ h (依工件大小变动).
5.喷枪数:喷枪数量：2-12支（视产品而定）
6.喷涂方式:
工件自转(正转、反转)配合各角度喷枪循序喷涂.
7.喷房:三面水洗、涡漩水流、负压排气.
8.补风:
可依无尘等级需求规划不同等级之供气过滤系统.无尘正压鲜风补给，经初效、中效、中效、高校四层过滤配合涡旋式喷房，正压喷涂。链条输送至彩钢板岩棉烤箱，远红外发热管烘烤，进口温控分段控制，可加UV固化炉，无尘房车间万级至静态万级动态十万级。
9.烤箱:
彩钢外观、远红发热、岩棉隔热、SCR分控.可搭
配UV固化炉施工.
10.操作方式:
人机界面采用可编程PLC可编程式触摸显示屏,.来料自动感人机介面控制，红外线感应，来料自检测，自动喷涂.
五、特点:
喷涂速度快，喷涂均与,依工件变化，自动调整喷枪，高低、前后、角度位置，可配合打版机模拟程序，减少停线调枪打样时间、喷枪条件数位化记忆，减少对师傅的依赖，生产管理容易。
Our company specializes in the production ofnew typeautomatic injectorproduction line equipment,paint sprayinguniformity,high efficiency,little manpower,full automatic continuous24 hour operation,large output,high efficiency,uniformcoatingsurfacespraying equipment,than the averageyieldof 3-4 times.PU/UV paintdual-purposesupportingclean workshop production,effective control ofappearance quality of products,to meetcustomer demand for quality,enhance the company s products inthe competitive ability of the marketandwin customer trust.
Process data:
The 1 conveyorspeed: V=0-8m /minvariable frequency speed regulation.
2:V=10-200R/minworkpiecerotationfrequency adjustable.
3output:500-5000/h(as thesize of the workpieceand thependantmethodmeasurement).
4: the number ofeachspray gunspray room6-8guns(as thesprayingneedmay increaseor decrease).
5:the positive and negativerotation ofworkpiececoating methodwith thefixed anglesequentialsprayinggun.
6spray room:millionlevel design,washedclean sprayroom,a negative pressure exhaust.
The 7air supply:according todifferent grades ofcleangraderequirements planningairfiltration system.
8:far infraredheating,bakingtemperature:Tmax=100 ℃± 3℃ adjustable.
9control: usingprogrammable PLCcontrol,automatic detection,sprayingmaterials.
Process:(2Tu grilled 2as an example)
The partsand artificialprecipitation,automatic electrostatic dust removingautomatic sprayprimer →→→→automaticlevelingbakinglacquer→→→ UVlevelingof bakingcuringtopieces.
Product description:
Workpiecerotation automaticspraying machine(one coatingroasted,bakedtwoTu two,threewiththree grilled,plusUV curing)
One,the suitable products:
Mobile phone,camera,MP3,speakers,toys,cosmetics boxes,keyboard,mouse,camera,DVD etc..
Two,sprayingprocess:
The 1feeding2artificialelectrostatic dust- 3automatic electrostatic dust- 4automatic
Spray- 5staticbakingcooling- 6UV curing7(each additionalmaterial.
Acoatedbake for 3,4,5technologyneeds to add agroup of equipment).
Product description:
Workpiecerotation automaticspraying machine(one coatingroasted,bakedtwoTu two,threewiththree grilled,plusUV curing)
One,the suitable products:
Mobile phone,camera,MP3,speakers,toys,cosmetics boxes,keyboard,mouse,camera,DVD etc..
Two,sprayingprocess:
The 1feeding2artificialelectrostatic dust- 3automatic electrostatic dust- 4automatic
Spray- 5staticbakingcooling- 6UV curing7(each additionalmaterial.
Acoatedbake for 3,4,5technologyneeds to add agroup of equipment).
In three,the appearancesize:L16 mxW 6mxH 3m.(according to customer sworkshop andproduct situationplanning)
Four,process data:
The 1conveyorspeed: 0-8m/min.
The 2 workpiecerotationspeed: 10-200r/min.
The 3workpiece size:300 mm* in diameter andheight of 400mm.
4Output:400-8000/h(according toworkpiecesize changes).
Gun:gunnumber5numbers:2-12(depending on the product.)
6spraying method:
Workpiecerotation(forward,reverse)with theangle ofsequentialsprayinggun.
7:threespraywashing,vortexflow,a negative pressure exhaust.
The 8air supply:
According todifferent gradesofcleangraderequirements planningairfiltration system.Cleanpositive pressurefresh airsupply,theearly effect,in effect,in effect,thefour layers of filterwithswirlspray room,positive pressurespraying.Chain conveyortocolor plateYanmianoven,far infrared heatingtubebaking,imports of temperature controlsubsection control,it may be added with UVcuring oven,dust-freeworkshop10000millionlevelone hundred thousand level dynamictostatic.
9 oven:
Colorappearance,far infraredheating,rock woolinsulation,SCRcontrolcan catch
WithUV curing furnaceconstruction.
The 10mode of operation:
The man-machine interface adoptsprogrammablePLC programmabletouchscreen,automaticmovingmachine.The incominginterface control,infrared sensor,incomingself detection,automatic spraying.
Five,features:
Fast spraying speed,sprayand,according to thechanges of the workpieces,automaticadjustment ofspray gun,height,angle,andposition,can be matched witha version ofsimulation program,reduce thestopping lineadjustablegunproofing time,sprayconditionsdigitalmemory,reducingdependenceonmaster,easyproductionmanagement.
