科星KX-SP3200F型高级汽车水溶性油漆房是我公司打造研发的一款旨在引领烤房潮流的新型烤漆房。除具有一般水溶性烤漆房的优点外,还具有如下优点:
1、 加热能源电或天然气,方便客户有目的性的选择。最大程度的降低漆房的运行成本。
2、 利用超滤装置对过喷漆雾可实行全方位系统的回收,回收后的的油漆可进行再利用〔水溶性油漆,相对较贵〕或焚烧、深埋处理〔溶剂性油漆〕。
3、 漆雾处理采用水漩漆雾处理器处理方式,使排放的废气达到欧Ⅲ标准。
4、 热量补偿与余热回收装置的应用,使得各阶段的施工温度与湿度达到水溶性油漆的施工要求与烘烤要求。
外形尺寸 | 7000×5400×4100 | 内径尺寸 | 6850×3850×2650 | 进车大门 | 3000×2600 |
底座系统 | 围板采用1.5锌板折制喷粉;底梁采用40×80方管焊接镀锌;配置机压地棉托网,全套格栅。格栅采用30×5扁钢焊接并镀彩锌;上车坡采用4厘花纹板制作。整个结构坚固耐用,美观大方。 | ||||
室体系统 | 采用企口型拼装结构,75mm岩棉板,内外覆0.6彩钢板;大门内外板采用0.7彩钢板折制,一次性压制。观察窗玻璃采用5厘钢化玻璃。内置旋转式插销;人行门尺寸为1800×750,外框采用1.2厚铝合金制作,门扇一次性压制。 | ||||
送排风系统 | 采用两台DDF-630B型风机,风量为44000m3/h;配置送排风压力调节器;气动风门;骨架采用50×50方钢管焊接并喷粉。内外封板采用0.8锌板折制喷粉,中间填充30mm岩棉保温层; | ||||
顶部结构件 | 轻钢结构骨架采用40×60方管焊接并喷漆;纵横梁采用0.8锌板折制喷粉。顶棉托架采用25×25方管及φ6圆钢焊接喷粉。 | ||||
照明系统 | 采用上下照明方式,保证无重影和作业盲区,光照度≥1000Lux。顶部照明采用32支36W飞利浦照明灯管及镇流器,呈45度角安装;底部照明采用嵌入式安装,配置20支30W飞利浦照明灯管及镇流器;防护玻璃5厘钢化玻璃;采用照明灯箱采用0.8冷板折制,喷粉处理。 | ||||
加热系统 | 加热能源为气、电两用型。采用一台进口燃气型百德26燃烧器,发热量26万KA;炉膛采用δ=2.0sus304板氩弧焊接;采用36KW量子辐射器加热,其中4KW为滑轨型局部加热。热量补偿采用20KW电加热器辅助加热;余热回收装置采用热管进行热量回收,最大限度的节约了能源。 | ||||
过滤系统 | 空气初效过滤采用HP超薄板式过滤器;空气高效过滤采用CC-600G型立体喷胶高效过滤棉,阻燃等级F5级。厚25mm;漆雾过滤采用二道玻璃纤维棉及蜗形水帘、超滤器过滤。蜗形水帘采用δ=2.0sus304板氩弧焊接制作。超滤器可反复循环使用。 | ||||
闪干系统 | 采用一套独立的送风系统。配置2台YDW4.5AL型送风机,风量20000m3/h。配置59只万向风淋吹嘴。送风管道采用0.7锌板及法兰制作。 | ||||
漆雾处理 | 采用水漩漆雾处理器进行漆雾处理。水溶型油漆采用超滤装置进行漆雾回收再利用。溶济型油漆则采用焚烧或深埋处理。 | ||||
电控系统 | 采用智能控制系统,操作者即可一次完成整体同时工作设定,主回路设有多重保护,自动显示全部工作过程和故障状态。设有上下照明开关、溶剂油漆喷烤、水性油漆喷烤、温度显示、湿度显示、时间设置、紧急停止开关、故障报警,累计时长等。 | ||||
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SPRAY BOOTH WITHCEsuitable forEU market | ||||
Dimensions: | Length (mm) | Width (mm) | Height (mm) | |
Booth Outside | 7000 | 5400 | 4100 | |
Booth Inside | 6850 | 3850 | 2650 | |
Entrance Door | Equipped withHandle & Lock | 3000 | 2600 | |
Personnel Door | Equipped withHandle & high-pressure safety Lock | 700 | 2000 | |
Features: | Total Power 57kw; 380v/ 3phase/ 50hz | Noise < 80 db | ||
1. Wallboard & roof panel | -EPS colorful steel panel board,75 mmthick, tongue & groove style,steel 0.6mm thickness.Compound construction, anti-flame and heat-insulation, galvanized steel roof panel. | |||
2. Basement | -Metal Pedestal(Galvanized then powder coated on the surface), withFilter Tray* 5rows &Rampsa couple | |||
-Grid Plates(Galvanized)* 5rows | ||||
3. Heating System(gas and electricity) | -Gas Burner(Italy Riello,FS20,200000Kcal/h)* 1unit | |||
-Heating Exchanger(Stainless Steelmaterial)* 1unit | ||||
-Electric heating:Quantum radiator36kw,part of them could be moved. | ||||
-Heating energy recycling:One set ofheating energy recycling systemto recycle 60% heat energy for reusing. | ||||
- 5~10 minutes reaching the baking temperature 60~80°C | ||||
-Cabinet(rock woolinsulation) for the burner & heat exchanger* 1unit;Air Ducts* 2pcs | ||||
4.Four-stage Filter System | -APrimary Filter* 1set, HPUltrathin filter | |||
-BAir-Intake Filter* 1set, CC-600G high efficiency filter (ceiling filter),flame-resisting levelclass F5,thickness 25mm. | ||||
-CAir-Exhaust Filter* 2sets of fiberglass filter | ||||
-DAir-Exhaust Filter*1 set of worm curtain and ultrafilter.The worm curtain made by 304 stainless steel,the ultrafilter could be reused. | ||||
5. Air circulation System | -Air-Intake Fan* 1unit,DDF-630B turboFanwith7.5kw motor,air flow 22000m3/hour. | |||
-Air-Exhaust Fan* 1unit, DDF-630B turbo Fanwith 7.5kw motor,air flow 22000m3/hour. | ||||
-Exaust air pressure regulator*1set | ||||
-Cabinetfor the fans* 1 unit, the frame made by 50*50 powder coated square steel,the cabinet panel made by powder coated galvanized steel,0.8 thickness,insulated with 30mm rockwool. | ||||
- Air Ducts* 3pcs, andAir Damper (pneumatic)* 1unit | ||||
6. Water-based paint system | - Spray nozzle*59pcs,direction adjustable.The aire duct made by 0.7mm galvanized steel. - Air intake fan*2sets,YDW4.5AL,air flow 20000m3/hour. | |||
7. Illumination | -Ceiling Lights*32pcs, 36w each, with electronic ballasts, powder-coated light box,tempered glass. | |||
-Side Lights*20pcs, 30w each, with electronic ballasts, powder-coated light box,tempered glass. | ||||
8. Control Panel | - *1unit, PLC control,includingPower switch, common paint spray/baking switch, water-based paint spray/baking,light switch, temperature display,humidity display,time setting,fault alarm,emergency stop, etc. | |||
9.Eviromental handling | -Water rotary machine*1unit,to handle the exhause paint mist - The water base paint could be reused after filtered by untrafilter system.The common paint could be fired or be buried |