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Corn - steaming - adding salt and other sufficient kneading - granulation - forming - pressing - baking - cornflakes

After more than 100 years of production and practice, the production equipment has been continuously improved and the degree of automation has become higher and higher. Although the process has not changed, the production process has changed dramatically.Raw material by the change at the beginning of the kernels for corn flour, cooking method to change in order to adopt double screw extruder for continuous, granulation in extrusion molding machine last completed, after preliminary drying pelleting forming, make the product more even and taste better.The high baking temperature accentuates the flavor of the product.Advanced industrial equipment and production lines have formed the following modern corn chip production process:

Corn meal, sugar, salt, and other nutrients - mixed ingredients - twin-screw extrusion and ripening - cutting and forming - predrying - pressing - high temperature baking - cornflakes

Process description:

1) ingredients: corn flakes of ingredients is very important, seasoning to ensure have a good taste, especially the demand for corn raw material, is directly related to whether make corn chips with high quality products, as well as a variety of nutrients, the proportion of the content.

2) extrusion and maturation: the extrusion and maturation process of corn flakes is the key to producing high-quality corn flakes., Keith Kellogg (Will Keith Kellogg) were invented corn process corn must be fully curing and cannot have any puffing, only in this way can make dense, hard brittle, aroma prominent cornflakes.

3) cutting: the extruded and matured materials of the twin screw extruder are cut into granular materials of the same size, and the materials are semi-transparent.

4) pre-drying: the cutting and forming materials enter the dryer for pre-drying. After drying, certain tension is formed on the surface, which is no longer adhesive to each other.

5) sheet pressing: the sheet pressing process is also the key in the production of corn flakes. The requirements for the sheet pressing machine are very high.

6) high temperature baking: whether cornflakes products have hard brittle, compact structure, highlight the characteristic flavor and odor of corn and baking process is critical, in, Keith Kellogg (Will Keith Kellogg) were invented corn process is baked by firing air, until, the process is not the slightest change, also must use modern technology, the technology, with flame heating air directly to about 260 ℃, for baking.

7) when the baked corn flakes are cooled, they are corn flakes. There are also many corn flakes that are processed in the later process.

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