The placement speed of 21,000 CPH has been achieved for the first time by a mid range component placer!Through continued development and optimization of Samsung’s flying vision technology the productivity of the SM321 has realized a higher then 10% increase in speed from the successful SM320. Chips are placed at rates higher than 21,000 CPH and QFP’s at 5,500 CPH.Upgraded High Speed Production Mechanism■ Head Mechanism
- Reducing the weight of the head by using a single casting, stable high speed motion could be realized.
- Theta movements were further enhanced by the use of a high speed, smooth movement motor.
■ Improved Conveyor System
- Transfer speeds have been increased by up to 30%.
- Through drive belt improvements PCB’s are moved more smoothly and faster then ever.
- Table mechanisms have been redesigned with smaller strokes and improved edge clamping.
- Clamping mechanisms have been enhanced with a new linkage drive and ultra flat movement.
A great advantage for flexible/thin PCB’s.Supported by High Resolution Vision SystemWith the new mega pixel camera (SM321-B Type) productivity and flexibility has been improved by being able to place 0603 (0201) ~ 22mm Chip, SOP, QFP, BGA and SCP’s.
- Standard Pixel Flying Camera : FOV 25mm (1005 (0402) ~ 22mm)
- Mega Pixel Flying Camera : FOV 25mm (0603 (0201) ~ 22mm)Convenience up!- New keyboard and USB ports are supported making the machine extremely user friendly.
- Placement accuracy measurement (Cpk) function is now an option in the machineFlexibility up!■ Various models avalible tailoring to customer’s needs.
- 1005 (0402) ~ 55mm : SM321-A Type (6 heads- standard pixel camera)
- 0603 (0201) ~ 55mm : SM321-B Type (6 heads- mega pixel camera)
- For large sized PCB (L610 x 510mm) : SM321-L Type (special order : C/V)
■ Support by IT (Intelligent Part Registration) system (option)
- Full IT System : Oracle network based automatic part registration
- Semi-IT System : Semi-automatic part registration for each machine New Concept Non-stop Tape Feeder - SM Tape FeederThe newly developed SM tape feeder utilizes nozzles specifically designed for fine pitch combined with an improved vision algorithm makes placement of 0402 (01005), 0603 (0201) and 1005 (0402) easy, even on a tight grid.New Non Stop Tray FeederThe tray feeder can replenish parts during placement without stopping the machine. ItFeeder Inspection JIG for SM FeederThe tape feeder inspection jig allows inspection for factors that could cause potential errors including incorrect pickup position. Checking defective repetition accuracy through a high magnification camera any problem in the tape feeder can be adjusted thus maximizing the efficiency of the component placer.Non Stop Splicing Tool SetProductivity can be increased by approximately 5% by connecting the tape reel in use to the one to be used during machine operation.
- Manual tape connecting tool
- Portable continuous tape connecting cart
It can perform a high quality tape connecting function by moving the tool to the front side of the machine.Placement Accuracy Measuring JigThis tool can measure the Cpk of the machine on-site. It can check the Cp and Cpk for each head and total Cp and Cpk. Using the Cpk calculating program and verifying the placement position with the fiducial cameraIntelligent (IT) Feeder SystemThe IT Feeder system provides integrated functions preventing misplacement and has integrated automatic part recognition functions.
Preventing operators mistakenly loading the wrong component or putting the feeder in the wrong location before the machine can place any of the parts. In addition, it allows efficient material management by checking the remaining part quantity and storing the part information in the database.