用途:白芸豆、红小豆打成浆后,经本机把水份和淀粉豆胶去除。主要针对蓉沙馅,水沙馅。
特点:本机包装与食品接触的部分完全采用不锈钢结构,使产品更加干净卫生。炒制出的馅料口感细腻、发散,不粘嘴,加倍增加沙性,还可以节省一些炒制时间。
本机还可以跟技术指导,使您的产品更上一个新的台阶。
工作原理
原理图示如下:滤板的表面有麻点和凸台,用以支撑滤布。滤板的中心和边角上有通孔,组装后构成完整的通道,能通入悬浮液、洗涤水和引出滤液。滤板两侧各有把手支托在横梁上,由压紧装置压紧滤板。滤板之间的滤布起密封作用。
在输料泵的压力作用下, 将需要过滤的物料液体送进各滤室,通过过滤介质(根据不同行业选择合适的滤布),将固体和液体分离。在滤布上形成滤渣,直至充满滤室形成滤饼。滤液穿过滤布并沿滤板沟槽流至下方出液孔通道,集中排出。过滤完毕,可通入清洗涤水洗涤滤渣。洗涤后,有时还通入压缩空气,除去剩余的洗涤液。过滤结束后打开豆沙脱水机卸除滤饼(滤饼储存在于相邻两个滤板间),清洗滤布,重新压紧板滤开始下一工作循环。
机架部分
机架部分是机器的主体,用以支撑过滤机构,连接其它部件。它主要由止推板、压紧板、油缸体和主梁等部件组成。机器工作时,油缸体内的活塞推动压紧板,将位于压紧板与止推板之间的滤板、隔膜板、滤布压紧,以保证带有压力的料浆在滤室内进行加压过滤。
过滤部分
过滤部分是由按一定次序排列在主梁上的滤板、夹在滤板之间的滤布、隔膜滤板组成,滤板、滤布与隔膜滤板的相间排列,形成了若干个独立的过滤单元──滤室过滤开始时,料浆在进料泵的推动下,经止推板上的进料口进入各滤室内,并借进料泵产生的压力进行过滤。由于滤布的作用,使固体留在滤室内形成滤饼,滤液由水嘴 (明流)或出液阀(暗流)排出(水嘴规格见附表一)。若需洗涤滤饼,可由止推板上的洗涤口通入洗涤水,对滤饼进行洗涤;若需要较低含水率的滤饼,同样可从洗涤口通入压缩空气,穿过滤饼层,以带走滤饼中的部分水分(适用于Uk机型)。若从进气口通入压缩空气或高压液体,鼓动隔膜,对滤饼进行压榨,可进一步降低滤饼的含水率。
液压部分
液压部分是驱动压紧板压紧或松开滤板的动力装置,配置了柱塞泵及各种控制阀(详见图五:液压系统图)。压紧滤板时,按下“压紧”按钮,电机启动,活塞杆前移,压紧滤板;当油压上升到电接点压力表的上限值时,电接点压力表上限接通而停泵;此时,豆沙脱水机即进入自动保压状态;当油压降至电接点压力表调定的下限值时,柱塞泵重新启动以保证过滤所需工作压力
Purpose: white kidney bean, red bean paste, by the machine into the water and starch locust bean gum removal. Aimed at rong sand filling, water sand filling.
Characteristics: this machine packaging and food contact part of the complete stainless steel structure, make our products more clean and sanitary. The craft of the filling material and delicate taste, pergent, not glue the mouth, double up sand sex, can save some time craft.
The machine can also with technical guidance, and make your product more on a new level.
Working principle
The principle as follows: filter plate surface is pitted and convex platform to support filter cloth. Filter plate center and edge on the through hole, after assembly to form a complete channel, can pass into the suspension, washing water and elicit filtrate. Filter plate with a handle on both sides of the bracket in the beam, the compression device pressure filter plate. Filter plate between the sealing function of the filter cloth.
In transporting pump pressure effect, will need to filter material liquid sent to the filter chamber, through the filtration medium (according to different industry choose appropriate filter cloth), solid and liquid separation. In the filter cloth is formed on the residue, until full of filter chamber filter cake formation. Filtrate wear filter cloth and along the filter plate groove flow down to the liquid hole channel, concentrated discharge. The filter, can pass into the clear washing water washing residue. After washing, and sometimes pass into the compressed air, remove the rest of the cleaning solution. After filtering open bean soup thickener unloading filter cake (filter cake store in adjacent two filter plate room), cleaning filter cloth, to keep plate filter the beginning of the next working cycle.
Frame part
Frame part is the main body of the machine, in order to support filtering mechanism, connect other components. It mainly consists of thrust plate, pressure plate, oil cylinder and girder and etc. Parts. Machine, oil in the cylinder piston push pressure plate, will be located in the compression plate and thrust plate between the filter plate, diaphragm plate, cloth filter pressure, in order to ensure the slurry with pressure filter in indoors pressure filtration.
Filter part
Filter part is made in a certain sequence in the main girder of filter plate, sandwiched between the filter plate filter cloth and diaphragm filter plate composition, filter plate, filter cloth and diaphragm filter plate and the arrangement, form a number of independent filter unit ─ ─ filter chamber filter at the beginning, slurry in the feed pump driven by the thrust plate, the feed port into the filter indoor, and produced by feed pump pressure filtration. Due to the filter cloth in the role of the solid in filter indoor form filter cake, filtrate by water mouth (free flow) or the liquid valve (undercurrent) discharge (water nozzle specifications as shown in table 1). If you need to wash filter cake, the thrust plate washing mouth pass into the washing water, the filter cake for washing; If need lower moisture content of filter cake, also from the washing mouth pass into the compressed air, wear filter cake layer to take part in the filter cake moisture (applicable to Uk type). If the air inlet pass into the compressed air or high pressure liquid, stirring the diaphragm, the filter cake to press, can further reduce the moisture content of filter cake.
Hydraulic parts
Hydraulic parts are driving pressure plate pressure or loosen the filter plate of the power plant, the allocation of plunger pump and various control valve (see chart 5: hydraulic system diagram). Pressure filter plate, press the "pressure" button, the motor start, piston rod moved forward, pressure filter plate; When oil pressure rise to electric contact pressure gauge the upper limit value, the electric contact pressure gauge cap on and stop the pump; At this time, bean soup thickener namely into the automatic pressure maintaining state; When oil pressure drop to electric contact pressure gauge setting of the lower limit value, plunger pump to start the work needed to ensure that the filtration pressure