EZFINI Cross-Hole Deburring Tool
EZFINI 陶瓷纤维油石磨头
Easy to use with a hand grinder. Ideal for the point processing of cross-hole deburring. 适合配合手持研磨机使用 是对交叉孔精细毛刺进行点处理的理想工具 | |
Features 特性
- The tool head is made of Alumina Fiber abrasive stone. Cutting edges are exposed over the entire surface.
- Efficient removal of fine burrs where the base thickness is 0.2 mm or less after machining.
- Ideal for point processing of cross-hole fine deburring.
- Flexible shaft allows soft contact with the workpiece.
- Can also be used in a machining center, NC lathe, robot, etc.
- 磨头由氧化铝纤维油石制成,磨刃布满整个表面
- 有效去除机加工后厚度小于0.2mm的精细毛刺
- 是对交叉孔精细毛刺进行点处理的理想工具
- 弹性连杆可使纤维油石磨头柔性接触工件
- 自我锐化功能提供超强持久的磨削力
- 同样适用于加工中心、数控车床、机械手等
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交叉孔名词解释
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Material and Structure 材料和结构
| ■Material 材料
We shaped the "Meister Finish", that is an abrasive stone made of XEBEC alumina fibers, into spherical and columnar configurations.
The “Meister Finish” is an abrasive stone made of XEBEC Alumina Fibers which have the ideal crystal structure for grinding. Shaped into spherical ball and columnar cylinder configurations, the stone surface has a multitude of fiber cutting edges providing superior grinding force and performance. The self-sharpening action of the cutting edge on the Alumina Fiber rod tips provides superior grinding performance. Continuous cutting edges provide stable and continuous grinding performance. |
■Structure
The shaft flexibility allows for soft contact with a work piece. When working with a machine control, it's easy to set the cutting depth. |
Usage, Application 应用
■Usage 使用
- Removal of fine burrs generated around cross-holes where the base thickness is 0.2mm or less.
(Point processing removes only fine cross-hole burrs; no secondary burrs generated.) - This tool also can be used not only with a machining center but also with a hand grinder for manual deburring.
- 去除交叉孔周围的小于0.2mm的精细毛刺
- 不仅适用于加工中心,同样可配合手持研磨机手动去除毛刺
■Applications (applications with a machining center) 应用(加工中心应用)
Workpiece name 工件 | Usage 使用 | Contents 内容 | Camshaft 凸轮轴 | Cross-hole deburring 交叉孔去毛刺 | Deburring oil hole (slanted hole) after drilling (for motorcycle) 钻孔后注油孔(斜孔)去毛刺(摩托车) | Injector parts 注射零件 | Inner wall surface polishing 内壁表面抛光 | Deburring inner wall after drilling 钻孔后内壁去毛刺 |
Fine Deburring 去除精细毛刺 | XEBECCross-Hole Deburring Toolessful Application- | Workpiece 工件 | Category 类型 | General Machine component 通用机器零件 | | Name 名称 | Hydraulic component | Material 材料 | SUS | Description 描述 | Primary hole 20mm dia. Secondary hole 5.3mm dia. 主孔直径20mm,副孔直径5.3mm | Pre-Processing 前道工序 | Drilling 钻孔 | Processing Methods/Conditions 操作方法 | Tool Used 工具使用 | EZ-PM-5B | | Description 描述 | After drilling, contour the bore edge to remove burrs | Conditions 情况 | Tool Revolutions 5000rpm | Depth of Cut 0.5mm 切削深度 0.5mm | Feed Rate 300mm/min | Effectiveness on Installation of XEBEC Cross-Hole Deburring Tool 效率 | Before 之前 | Tool Used:Cutter | | Manual processing with a cutter resulted in inefficiency and unstable finishing quality | After 之后 | Tool Used:Cross-Hole Deburring Tool Ceramic Stone Type EZ-PM-5B | | Full automation with marching centers was possible and quality became stable |
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Comparison 对比
- Over 20 times longer life than with an elastic grindstone.
Over 10 times longer life than with a mounted vitrified wheel. - Superior edges and far fewer secondary burrs than with an electro-deposited diamond bar or a mounted vitrified wheel.
- Point processing with no damage to peripheral area.
- Soft contact. Suitable for automation. Also easy-to-use with hand grinder.
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■Comparison of deburring finish of cross-hole burrs generated in ø3.5mm drill processing
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| Material : S45C | Tool rpm : :5000rpm | Processing time : 1sec | Bore diameter in primery processing : ø5mm | Bore diameter in secondary processing : ø3.5mm |
| Material : Aluminum Alloy | Tool rpm : :5000rpm | Processing time : 1sec | Bore diameter in primery processing : ø5mm | Bore diameter in secondary processing : ø3.5mm |
Use 使用
For efficient use of Cross-Hole Deburring Tools
- Choose a head that is slightly larger than the bore diameter in secondary processing.
(This is good for both longer tool life and better fitting.) - Choose the coarsest one (gray color; equivalent to #220) for efficient deburring
(Choose orange (equivalent to #400) or blue (equivalent to #800) for superior edge quality and surface roughness.) - Operate at approximately 80% of the maximum RPM for each tool size.
(Do not exceed maximum RPM.) - First insert the head while rotating into the primary processing hole. And then touch the head slightly onto the burry area around secondary processing hole by the flexible shaft.
※Do not exceed? the maximum cutting load; 5N i.e.500gf. (bending displacement of 2mm)
- If the bore diameter in primary processing is small compered of secondary processing the hole es oval.
So in order to obtain a uniform deburring process, slightly jiggle the head in the axial direction and rotate the tool in both the forward and reverse directions until the head fits the secondary processing hole.
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Lineup 规格
目标孔直径 Target Bore Diameter in Primary Processing | 磨头尺寸 Head Size | 磨头形状 Head Shape | 产品编码 Product Code | 灰色 Gray Equivalent to #220 | 橙色 Orange Equivalent to #400 | 蓝色 Blue Equivalent to #800 | Overø3mm | ø3mm | Sphere (Ball) | EZ-PM-3B | EZ-PO-3B | EZ-PB-3B | ø3*3mm | Column (Cylinder) | EZ-PM-3R | EZ-PO-3R | EZ-PB-3R | Overø4mm | ø4mm | Sphere (Ball) | EZ-PM-4B | EZ-PO-4B | EZ-PB-4B | ø4*4mm | Column (Cylinder) | EZ-PM-4R | EZ-PO-4R | EZ-PB-4R | Overø5mm | ø5mm | Sphere (Ball) | EZ-PM-5B | EZ-PO-5B | EZ-PB-5B | ø5*5mm | Column (Cylinder) | EZ-PM-5R | EZ-PO-5R | EZ-PB-5R | Overø6mm | ø6mm | Sphere (Ball) | EZ-PM-6B | EZ-PO-6B | EZ-PB-6B |
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| Head: Ceramic Fiber Stone (sphere: ø3 to 6, column:ø3 to 5) Shaft: ø1.5 x 40 mm Shank: ø3 x 30 mm |
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