电缆桥架自动化生产线配套设备技术条件（伺服）
Automatic production line of cable rack (servo)
1 成型工艺 forming processing
开卷→整平→夹送、冲孔→成型→定尺、切断→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection
2设备性能equipment capacity
可根据生产需要轧制个带钢宽度100mm≤§≤860mm多种规格的电缆桥架及其他结构产品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在线冲孔时生产速度：2.5～5米/分钟。
Line speed:2.5-5M/min
成型设备连续成型速度时：10～15米/分钟。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材质要求：Q235冷轧板。Material :Q235
生产线分自动和手动两种操作方式，可实现联动和分段运转作业。
The production line pide into two operations: automatic &handle. It can work with linkage and subsection .
3设备主要组成equipment structure
全套设备由开卷机、ML-900整平机、JF21-200冲床、冲模、伺服送料装置、导向机架、成型主机、跟踪切断、定尺装置、收料台和电器控制等部件组成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4各部件的主要技术参数main part technical data
4.1动力开卷机uncoiler
材料宽度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料内径：460～510mm inner dia:460-510mm
材料外径：1200mm outer dia:1200mm
驱动功率：电机与减速机一体化，5.5KW变频电机
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
结构型式：悬臂内涨支撑式，尾部手动操作，气动压料臂。
Structure type: operation by hand,
4.2整平机flatting device
工作辊数：11辊，上4下5，另外2辊为夹送辊
Rollers:11 rollers,up4/down5.other rollers for clamping .
校平工作范围：料厚1～2mm，板宽100～860mm
Work range: thickness 1-2mm,width100-860mm
驱动功率：5.5kw变频电机power:5.5kwfrequency conversion
减速机型号：ZQ250 type reducer
校平速度：3～10米/分钟flatting speed:3-10M/min
附带上下加强托轮1对parenthesis one pair of wheel
4.3连续冲孔模具continuous punching mould
模具数量：6套
QTY: 6 sets.
冲模材质：Cr12淬火
Punching material:Cr12 Quenching
4.4伺服送料装置servo-feeding device
多段式送料，内存十组记忆功能excessive section type feeding, ten memory function
人机界面数控系统CNC control
采用三菱伺服马达MITSUBISHI SERVO-MOTOR
4.5托料架（用于缓冲段）feeding table (amortize)
滚筒式，两端有轴承支撑，数量：3套，用于托料和储料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.
