白砂糖振动流化床干燥冷却系统

Vibration fluidized bed dry cooling system for sugar

科技·节能·环保·品质·专业

Science and technology, energy saving, environmental protection, quality, professional

出品商：广西zhizhu科技有限公司

Producer-Guangxi zhizhu technology Co.,Ltd.

代理商：南宁逍客糖业科技有限公司

Agent-Nanning Xiaoke Sugar Technology Co.,Ltd.

2014.3.15

主机效果展示

Show the host effect

工艺流程图Process flow diagram

贝壳式孔板白砂糖振动流化床干燥冷却系统规格表

     Shell type orifice sugar vibration fluidized bed dry cooling system specification table

   注Note：1、装机容量是指系统振动电机功率与风机功率之和。

                  The power capacity refers to the system vibration motor and fan power combined.

           2、根据现场情况风机规格可调整，功率供参考。

                  Fan specifications can be adjusted according to the field situation, power for your reference.

v      工作原理Working principle：

由悬挂在主机两侧的振动电机产生激振力，使物料沿孔板上跳跃前进，气流从孔板下垂直穿过孔板与物料层，使物料在振动和气流双重作用下呈均匀的流化状态，根据所通过气流温度的不同（热风或冷风），可实现对物料的干燥、冷却操作。

By hanging on the side of the host vibrating motor vibration force, make the material along the leap forward on the orifice plate, air flow through the orifice plate under vertical orifice and material layer, make the material in the vibration and air flow under the dual role of homogeneously fluidized state, according to the different (hot or cold) by airflow temperature, which can realize the material drying, cooling operation.

v      结构特点Design features：

1．采用最先进的骨架结构，主机强度高，坚固耐用。   

2．双层孔板，可根据白砂糖状态调整孔板的结构：上层为45°贝壳式孔板，使白砂糖更易沸腾流化，更快干燥；下层大孔网板，使风均匀作用在物料分布板。

3．分室供风结构，保证了白砂糖良好的流化状态。

4．金属弹簧减振，减振效果好，使用寿命长。

5．主机上、下箱体分开，上箱体不参振，减少了参振质量。 

6．采用振动电机驱动，运转平稳，噪音小，寿命长，维修方便。  

7．白砂糖表面损伤小，颗粒外观完整。  

8．采用全封闭式结构，保证白砂糖生产卫生要求，同时对糖粉进行回收，减少糖粉对环境的污染。 

9．安装有固定分散板结构或转动打散装置，解决白砂糖结团问题。

10．创建空气过滤室，使空气在进入流化床系统前经过消毒，使白砂糖符合食品卫生安全的要求。

11．采用变频控制，能及时方便的调整系统参数，使白砂糖在干燥冷却过程中达到理想的工作状态。

1. Use the most advanced skeleton structure, the host high strength, strong and durable.   
2. Double orifice plate, the structure of the orifice plate can be adjusted according to state of white granulated sugar: the upper is 45 ° shell type orifice, make sugar boiling flow more easily, quickly dry;The lower macroporous halftone, uniform wind effects on the distribution of the material plate.
3. The chamber for the wind structure, ensure the white granulated sugar good fluidized state.
4. Metal spring vibration isolation, vibration reduction effect is good, long service life.
5. Host separated upper and lower housing, on housing is not concluded, reduces the vibration quality refs. 
6. The vibration motor drive, smooth running, low noise, long life, easy maintenance.  
7. Sugar surface damage small, full grain appearance.  
8. The totally enclosed structure, which can guarantee the sugar production requirement, at the same time to recovery of powdered sugar, reducing sugar powder pollution to the environment. 
9. Install a fixed spread board structure or rotational break up device, solve the problem of white granulated sugar the cluster.
10. Create air filter chamber, which can be disinfected before entering the fluidized bed system, make the white granulated sugar in line with the requirements of food hygiene safety.
11. Adopt frequency conversion control, timely and convenient adjustment of system parameters, the white granulated sugar in the process of dry cooling achieve ideal working condition.

v      白砂糖干燥冷却技术指标Sugar dry cooling technology index：

a)      白砂糖干燥前含水≤1.5％

b)      白砂糖干燥后含水≤0.05％

c)      系统蒸汽压力≥0.4Mpa

d)      适应白砂糖粒径范围：0.3-1.5mm

e)      冷却后糖温：30℃-35℃

f)      糖粉回收率：采用一级旋风除尘回收，回收效率≥99%

a) Sugar before drying water cut 1.5% or less.
b) Dry granulated sugar water cut 0.05% or less.
c) System acuity 0.4 Mpa steam pressure.
d) To adapt to the white granulated sugar particle size range: 0.3 to 1.5 mm.

b) e) After cooling sugar: 30 ℃-35 ℃
f) Powdered sugar recovery: the primary cyclone dust recycling, recovery efficiency of 99% or higher.

白砂糖振动流化床干燥冷却系统结构展示

 sugar vibration fluidized bed dry cooling system structure display

一、主机The host

二、糖粉收集器Sugar powder collector

三、管路布置Piping layout

四、引风、鼓风配置Wind, blowing configuration

五、换热器装置The heat exchanger device

六、变频控制、远程控制Frequency conversion control, remote control

           图（一）主机                           

        
 图（二）糖粉收集器

 图（三）管路布置                  

图（四）引风、鼓风配置

  图（五）换热器          

  图（六）变频控制、远程控制

部分使用厂家图片展示Some use factory pictures show

      凤糖集团凤山糖厂 Fengshan Sugar Mill    

  永鑫集团富宁糖厂Funing Sugar Mill

凤糖集团罗城糖厂  Luocheng sugar mill  

广西农垦防城糖厂Fangcheng sugar mil

生产基地 Production base

   糖粉收集器sugar collector