定型机助剂施加系统   Setting Machine Auxiliary Feeding System

 专利号：201520369268.2   201530173867.2

  Patent No.: 201520369268.2   201530173867.2

一.概述: Summary

     定型机助剂施加系统。助剂施加方法是将助剂液体在高速旋转“碟片”受到强力的离心力作用形成水膜，并被“碟片”上的离心线切割成微米级线性水雾高速强力喷射到布料表层，再经过小轧车均匀渗透于布料纤维层的技术，达到快速渗透于布料纤维层的目的。

    The Setting Machine Auxiliary Feeding System：The auxiliary feeding method is to make the auxiliary liquid water film under the strong centrifugal force formed by high-speed rotating DISC and cut by the DISC into micron linear mist that sprays to the fabric surface at a high speed and penetrates into the fibrous coat of the cloth evenly by rolling cart quickly.

一.  设备使用范围以及优点  Application Scope and Advantages

（一）、目前定型机添加助剂工艺流程：平幅进布（带液率约20%）→红外扩幅对中→浆槽添加助剂→二辊轧车（带液率约75%）→下超喂→螺纹扩幅→上超喂→剥边→探边→上针→浆边→拉幅热定形→冷风冷却→脱针→切吸边→冷水辊冷却→摆式落布或卷装落布。

Process Flow of Auxiliary Feeding of Current Setting Machine:

Open-width cloth feeding (with about 20% of liquid carrying rate)→ IR width expanding centring→ auxiliary feeding from slash vat System → 2-roll rolling cart (with about 75% of liquid carrying rate) →low overfeeding→ whorl width expanding→ upper overfeeding→ uncurling→ edge detecting→ purling→ edge starching → tentering and heat setting → cold wind cooling → needle freeing→ cutting & edge suctioning→ cooling by cold water roll→ pendulous cropping or rolling package

弊端分析：Analysis on Advantages

1、在浆槽添加助剂过程中，化料桶中的助剂一直定量不间断输送到浆槽，当浆槽助剂达到溢流口位置时助剂直接排放，导致助剂直接浪费。

   During the auxiliary feeding from the slash vat, the chemical materical barrel keeps supplying auxiliary to the slash vat. When the auxiliary reaches the flow-off, it will be discharged directly, which leads to direct waste.

2、布料经过浆槽添加助剂之后直接到达二辊轧车时，轧车把布料携带的大部分水份轧出，并且倒流回浆槽。当水份倒流回浆槽时导致原有浆槽中的助剂浓度的改变（水份倒流回浆槽越多，浆槽中的助剂浓度就越底），所以在长时间生产过程中很难保证布料品质一致。（如“机尾操作师傅”经常要求“机头操作师傅”改变助剂浓度的高底）

When the fabric reaches the 2-roll rolling cart directly after auxiliary feeding in slash vat, the rolling cart presses most water carried that returns back to the slash vat and changes the thickness of the auxiliary in the slash vat (The more returned water, the lower thickness of auxiliary in slash vat), which can not ensure the equal quality of the fabric after a long time. (For example, the operator at the end of the machine often requires the one at the head of the machine change the thickness of the auxiliary.)

3、目前所有经过二辊轧车出来后布料的“带液率约75%”，如此大的“带液率”经过烘干需要费很大 热能、电力、人力、阵用机台、并且生产效率底下。

The liquid carrying rate of the fabric rolled by the 2-roll rooling cart is about 75% that should be dried with big consumption of heat energy, power, labor and machine with low production efficiency.

（二）、定型机助剂施加系统工艺流程：平幅进布（带液率约20%）→红外扩幅对中→定型机助剂施加系统（带液率约25%）→下超喂→螺纹扩幅→上超喂→剥边→探边→上针→浆边→拉幅热定形→冷风冷却→脱针→切,吸边→冷水辊冷却→摆式落布或卷装落布。

Process Flow of Setting Machine Auxiliary Feeding System:

Open-width cloth feeding (with about 20% of liquid carrying rate)→ IR width expanding centring→Setting Machine Auxiliary Feeding System (with about 25% of liquid carrying rate)→ low overfeeding→ whorl width expanding→ upper overfeeding→ uncurling→ edge detecting→ purling→ edge starching → tentering and heat setting → cold wind cooling → needle freeing→ cutting & edge suctioning→ cooling by cold water roll→ pendulous cropping or rolling package

定型机助剂施加系统 优势如下：

The advantages of setting machine auxiliary feeding system are as below:

1、德博仕-定型机助剂施加系统。助剂施加方法是将助剂液体在高速旋转“碟片”受到强力的离心力作用形成水膜，并被“碟片”上的离心线切割成微米级线性水雾高速强力喷射到布料表层，再经过小轧车均匀渗透于布料纤维层的技术，达到快速渗透于布料纤维层的目的。系统配备回收槽，可回收布料幅宽外不被布料所吸的助剂，达到助剂零排放标准。

DEBOSHI Setting Machine Auxiliary Feeding System:

The auxiliary feeding method is to make the auxiliary liquid water film under the strong centrifugal force formed by high-speed rotating DISC and cut by the DISC into micron linear mist that sprays to the fabric surface at a high speed and penetrates into the fibrous coat of the cloth evenly by rolling cart quickly. There is reclaim tank in the system to reclaim the non-absorbed auxiliary out of the width of the cloth to reach the goal of zero release of auxiliary.

2、助剂施加过程中，可确保全幅布料（纬向）均匀且连续施加，助剂的施加量可依需求而先行设定。在运转过程中，系统会依定型机速度变化而自动调整，确保全程（经向）施加助剂量相等，布料品质一致。

The auxiliary feeding process ensures the even and continuous feeding of auxiliary on the whole-width cloth (laterally) with feeding quality set in accordance with the requirement. During the operation, the system will be adjusted according to the change of the speed of the setting machine to ensure the evenness of auxiliary feeding to ensure the equal quality of the whole-width cloth.

3、由德博仕-定型机助剂施加系统（带液率约25%），代替原有二辊轧车（带液率约75%），明显降低了约50%带液率。在两者相同条件下，定型机效率可提高30%-70% 、节约热能、电力、人力约20%-50% 、节约助剂约40% 。（如下图1）

DEBOSHI Setting Machine Auxiliary Feeding System (with about 25% of liquid carrying rate) replaces the original 2-roll rolling cart (with about 75% of liquid carrying rate),lowering about 50% of liquid carrying rate evidently. Under the same conditions, the setting machine can heighten 30% to 70% of efficiency, save 20% to 50% of heat energy, power and labor cost, and save about 40% of auxiliary.

一.  技术性能和标准配置：

Technical Performances & Standard Configures

1、  整机均以优质不锈钢304制成，专门设计特殊结构。

The whole machine with special designed structure is made of 304# stainless steel

2、  助剂施加系统采用小功率马达、瑞士高强度耐磨平面传动带。

Low-powder motor and high-strength abrasion-resistant flat transmission belt are used for the auxiliary adding system

3、  碟片采用进口特种工程塑料精密注塑成型。

The flying disc is made by injection moulding precisely with imported special engineering plastic

4、  供液系统采用变频调速水泵，具有供液、回收液体过滤器装置。

The liquid feeding system makes use of frequency control pump, with liquid feeding, recycled liquid filtering equipments

5、   电气控制系统采用台湾WEINVIEW人机界面、三菱可编程控制器（PLC）及台湾Shihlin变频器。

The electric control system makes use of the WEINVIEW man-machine interface from Taiwan, programmable logic controller (PLC) of Mitsubishi and Shihlin frequency transformer from Taiwan

6、  进口自动测速编码器，根据车速自动调整供液量. 

The imported automatic speed encoder can adjust the liquid feeding quantity according to speed of vehicle automatically

7、  供电功率：380V / 50HZ / 2.5KW。

Powder of Supply Electricity: 380V / 50HZ / 2.5KW

8、  设备组合单元由：助剂施加单元正反面各一套、吸雾装置正反面各一套、二辊均匀小轧车一套、供液系统一套、控制电柜一套、防滴水液槽一套、导布辊一件、机架一台。

The unit of the equipment combination is composed of: each one set of positive and negative sizes of auxiliary feeding units, each one set of positive and negative sizes of mist suckling devices, one set of 2-roll uniform rolling cart, one set of liquid feeding system, one set of powder control cabinet, one set of water drop-proof tank and a machine rack.

9、  当定型机停机后，助剂施加系统自动启动反清洗功能。定型机再次开机时自动恢复正常工作。

When the setting machine stops, the auxiliary feeding system will start the back wash function automatically. And the setting machine will recuperate the normal work when it is restarted.

四、定型机助剂施加系统结构：（如下图2）

Structure of Setting Machine Auxiliary Adding System (as Figure 2 below)

五、定型机助剂施加系统与定型机组合装置工作流程图：

Work Flow Chart of Setting Machine Auxiliary Adding System & Setting Machine Unit Equipment (as Figure 3 below)

●黄北洋（广东）

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 Tel:18923210468  0757-27838481

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●何建明 （福建办）

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 Fujian office address:No.845,Xiangjiang Road,Shishi City