聚对苯二甲酸丁二醇酯,英文名polybutylene terephthalate(简称PBT),属于聚酯系列,是由1.4-pbt丁二醇(1.4-Butylene glycol)与对苯二甲酸(PTA)或者对苯二甲酸酯(DMT)聚缩合而成,并经由混炼程序制成的乳白色半透明到不透明、结晶型热塑性聚酯树脂。与PET一起统称为热塑性聚酯,或饱和聚酯。
PBT特性
1、机械性能:强度高、耐疲劳性、尺寸稳定、蠕变也小(高温条件下也极少有变化);
2、耐热老化性:增强后的UL温度指数达120~140℃(户外长期老化性也很好);
3、耐溶剂性:无应力开裂;
4、对水稳定性:PBT遇水易分解(高温、高湿环境下使用需谨慎);
5、绝缘性能:优良(潮湿、高温也能保持电性能稳定,是制造电子、电气零件的理想材料);
6、介电系数:3.0-3.2;
7、耐电弧性:120s
8、成型加工性:普通设备注塑或挤塑。由于结晶速度快,流动性好,模具温度也比其他工程塑料要求低。在加工薄壁制件时,仅需几秒钟,对大部件也只要40-60s即可。
PBT的应用
1、电子电器:连接器、开关零件、家用电器、配件零件、小型电动罩盖或(耐热性、阻燃性、电气绝缘性、成型加工性);
2、汽车:外装零件:主要有转角格珊、发动机放热孔罩等;内部零部件:主要有内镜撑条、刮水器支架和控制系统阀;
3、汽车电器零件:汽车点火线圈绞管和各种电器连接器等。
4、机械设备:视频磁带录音机的带式传动轴、电子计算机罩、水银灯罩、电熨斗罩、烘烤机零件以及大量的齿轮、凸轮、按钮、电子表外壳、照相机的零件(有耐热、阻燃要求)
PBT注塑工艺
干燥处理:这种材料在高温下很容易水解,因此加工前的干燥处理是很重要的。建议在空气中的干燥条件为120℃,6~8小时,或者150℃,2~4小时。湿度必须小于0.03%。如果用吸湿干燥器干燥,建议条件为150℃,2.5小时。[2]
熔化温度:225~275℃,建议温度:250℃ 。
模具温度:对于未增强型的材料为40~60℃。要很好地设计模具的冷却腔道以减小塑件的弯曲。热量的散失一定要快而均匀。建议模具冷却腔道的直径为12mm。
注射压力:中等(最大到1500bar)。
注射速度:应使用尽可能快的注射速度(因为PBT的凝固很快)。
流道和浇口:建议使用圆形流道以增加压力的传递(经验公式:流道直径=塑件厚度+1.5mm)。可以使用各种型式的浇口。也可以使用热流道,但要注意防止材料的渗漏和降解。浇口直径应该在0.8~1.0*t之间,这里 t是塑件厚度。如果是潜入式浇口,建议最小直径为0.75mm。
Crastin 6129C NC010 Unreinforced, high viscosity PBT resin for extrusion and injection molding
Crastin 6130 NC010 Unreinforced, medium high viscosity polybutylene terephthalate resin for extrusion and injection molding.
Crastin 6130C NC010 Unreinforced, medium high viscosity polybutylene terephthalate resin for extrusion and injection molding.
Crastin 6131C NC010 Unreinforced, low viscosity PBT resin for extrusion and injection molding
Crastin FG6129 NC010 An unreinforced, medium viscosity polybutylene terephthalate resin for extrusion and injection molding.
Crastin ST820 BK503 Unreinforced, Super Tough, black polybutylene terephthalate resin for injection molding.
Crastin ST820 NC010 Unreinforced, Super Tough polybutylene terephthalate resin for injection molding.
Crastin ST830FRUV NC010 Super Tough, flame retardant, UV stabilized PBT
Crastin HTI668FR NC010 45% Glass and mineral reinforced, V-0 at 1.0mm and has excellent high arc tracking resistance
Crastin LW9020FR BK851 20% Glass fibre reinforced, flame retardant, PBT blend for injection molding.
Crastin LW9020FR NC010 20% Glass fibre reinforced, flame retardant, PBT blend for injection molding.
Crastin LW9030FR BK851 30% Glass fiber reinforced polybutylene terephthalate alloy
Crastin LW9030FR NC010 30% Glass fiber reinforced polybutylene terephthalate alloy
Crastin S650FR BK851 An unreinforced, black, flame retardant polybutylene terephthalate for injection molding.
Crastin S650FR NC010 An unreinforced, flame retardant polybutylene terephthalate for injection molding.
Crastin SK642FR NC010 15% Glass fibre reinforced, flame retardant polybutylene terephthalate for injection moulding.
Crastin SK645FR BK851 A flame retardant, 30% glass reinforced black polybutylene terephthalate molding resin.
Crastin ST830FRUV NC010 Super Tough, flame retardant, UV stabilized PBT
Crastin T835FRUV NC010 5% Glass reinforced, toughened, flame retardant PBT
Crastin LW9020 BK580 20% Glass fiber reinforced, black polybutylene terephthalate alloy for injection molding.
Crastin LW9020 NC010 20% Glass fiber reinforced polybutylene terephthalate alloy for injection molding.
Crastin LW9030 BK851 30% Glass fiber reinforced, black polybutylene terephthalate alloy for injection molding.
Crastin LW9030 NC010 30% Glass fiber reinforced polybutylene terephthalate alloy for injection molding.
Crastin LW9320 BK851 20% Glass fiber reinforced, black polybutylene terephthalate alloy for injection molding.
Crastin LW9330 BK851 30% Glass fiber reinforced, black polybutylene terephthalate alloy for injection molding.
Crastin SO653 NC010 20% Glass bead filled polybutylene terephthalate resin for injection molding.
Crastin CE2548 GY740 Mineral filled, toughened, lubricated polybutylene terephthalate resin for injection molding.
Crastin S600F10 BK851 Unreinforced, lubricated, medium viscosity, black polybutylene terephthalate resin for injection molding
Crastin S600F10 NC010 Unreinforced, lubricated, medium viscosity polybutylene terephthalate resin for injection molding
Crastin S600F20 BK851 Unreinforced, lubricated, medium viscosity, black polybutylene terephthalate resin for injection molding
Crastin S600F20 NC010 Unreinforced, lubricated, medium viscosity polybutylene terephthalate resin for injection molding
Crastin S600F40 BK851 Unreinforced, lubricated, low viscosity, black polybutylene terephthalate resin for injection molding
Crastin S600F40 NC010 Unreinforced, lubricated, low viscosity polybutylene terephthalate resin for injection molding
Crastin S600LF NC010 PBT modified for low friction and low wear
Crastin S610SF BK851 An unreinforced, low viscosity polybutylene terephthalate for injection molding.
Crastin S610SF NC010 An unreinforced, low viscosity polybutylene terephthalate for injection molding.
Crastin S620F20 BK851 Unreinforced, nucleated, lubricated, medium viscosity, black polybutylene terephthalate resin for fast injection molding
Crastin S620F20 NC010 Unreinforced, nucleated, lubricated, medium viscosity polybutylene terephthalate resin for fast injection molding
Crastin SK601 NC010 10% Glass fiber reinforced, lubricated polybutylene terephthalate resin for injection molding
Crastin SK602 BK851 15% Glass fiber reinforced, lubricated, black polybutylene terephthalate resin for injection molding
Crastin SK602 NC010 15% Glass fiber reinforced, lubricated polybutylene terephthalate resin for injection molding
Crastin SK603 BK851 20% Glass fiber reinforced, lubricated, black polybutylene terephthalate resin for injection molding
Crastin SK603 NC010 20% Glass fiber reinforced, lubricated polybutylene terephthalate resin for injection molding
Crastin SK605 BK851 30% Glass fiber reinforced, lubricated, black polybutylene terephthalate resin for injection molding
Crastin SK605 NC010 30% Glass fiber reinforced, lubricated polybutylene terephthalate resin for injection molding
Crastin SK608 BK509 45% Glass fiber reinforced, lubricated, black polybutylene terephthalate resin for injection molding
Crastin SK609 BK851 50% Glass fiber reinforced, lubricated, black polybutylene terephthalate resin for injection molding
Crastin SK609 NC010 50% Glass fiber reinforced, lubricated polybutylene terephthalate resin for injection molding
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