LED软灯条专用灌胶机SEC-5101P
技术参数:
型号 | SEC-5101P |
工作范围 | 5000(X)╳300(Y)╳30(Z)mm |
最大速度 | 600mm/sec |
配比精度 | ±1% |
吐出精度 | ±1% |
混合比例 | 100:100~100:30 |
吐胶速度 | 1g/sec~15g/sec |
可操作粘度 | <20000CPS |
操作系统 | Windows2000/XP |
计量方式 | 步进电机+齿轮泵 |
传动方式 | 微步进马达+同步带 |
电源 | AC220V 50HZ 2.5KW |
机器尺寸 | 5600(L) ╳1160(W)╳1200(H)mm |
重量 | 约400KG |
工作环境 | 湿度:20-90%度, 温度20-40℃度 |
主要配置:
名称 | 单位 | 数量 | 备注 |
XY轴步进电机 | 套 | 2 | 高精度微步进电机配驱动器 |
料桶搅拌系统 | 套 | 1 | 90W |
导轨 | 套 | 4 | 日本KTB |
电脑 | 套 | 1 | 品牌电脑 |
显示器 | 台 | 1 | 17"液晶 |
运动控制卡 | 套 | 1 | 世椿 |
静态混合阀 | 套 | 1 | 大流量可调比例 |
高精度计量齿轮泵 | 套 | 2 | 台湾(耐磨型) |
计量马达 | 套 | 2 | 步进马达 |
Z轴升降气缸 | 套 | 1 | 行程30mm(可选升级为马达升降机构) |
储料桶 | 套 | 2 | 30L/15L,具加热功能,加热温度:40-85度 |
输胶管 | 套 | 2 | 铁氟龙管 |
世椿自动灌胶软件 | 套 | 1 | 世椿自动化自主开发 |
低液位感应器 | 套 | 2 | 料桶低液位时自动报警 |
出胶口压力检测 | 套 | 2 | 可选项 |
计量马达转速感应 | 套 | 2 | 可选项 |
自动清洗系统 | 套 | 1 | 世椿自动化自主开发 |
CCD视觉系统 | 套 | 1 | 世椿自动化自主开发 |
真空泵 | 套 | 1 | AC220V 1KW 最大真空度-0.1MPA,流量4L/H |
机器性能:
1.WINDOWS2000/XP中文操作界面,易学易懂;相同工件灌胶无需重新编程;
2.具有点,线,面,弧,圆,不规则曲线连续补间及三轴联动等功能,能适应任何不规则物件灌胶;
3.硬盘有超大储存记忆容量,无限量存储程序,无需重新编程,且软体具有区域阵列,平移旋转运算等功能;
4.胶量大小粗细、涂胶速度、点胶时间、停胶时间皆可参数设定、出胶量稳定,不漏滴胶;
5.可选配CCD视觉编程系统,实现快速编程;
6.配胶、灌胶和轨迹灌封三种功能一体化实现,全自动操作;
7.按需配比,实现边混合边灌胶,最大限度节约胶水;
8.双料桶设计,A胶和B胶分开储料,保证胶水长时间放置不发生固化;
9.混合比例从100:100到100:30可调,采用动态或静态混合,混合均匀、充分;
10.独有的控制系统,不受气压因素影响,避免出胶不均、拉丝、气泡等现象;
11.Z轴高度调整装置能适应不同高度的工件作业;
12.储料桶配有液位感应开关,缺料自动报警;
13.具有胶水加热和真空脱泡功能,适用于软件灯条灌注工艺。
Soft lamp-bar glue-affusing
Machine SEC-5101P
Specifications:
Model | SEC-5101P |
Work Area | 5000(X)╳300(Y)╳30(Z)mm |
Travel speed | 600mm/sec |
Matching precision | ±1% |
Disgorge precision | ±1% |
Mixing ratio | 100:100~100:30 |
Velocity of flow | 1g/sec~15g/sec |
Operation system | Windows2000/XP |
Measuring mode | Stepping motor/gear pump |
Transmission mode | Micro stepping motor&sync belt |
Power | AC220V 50HZ 2.5KW |
Size | 5600(L) ╳1160(W)╳1200(H)mm |
Weight | About 400KG |
Work environment | Humidity:20-90%, Temperature:0-40℃ |
Configurations:
Title | Unit | QTY | Remarks |
X/Y axis stepping motor | kit | 2 | High precise stepping motor and driver |
Material mixing system | kit | 1 | 90W |
Guide rail | kit | 4 | JAPAN KTB |
Computer | kit | 1 | Great Wall Brand |
Monitor | Set | 1 | 17"LCD |
Movement controller | kit | 1 |
|
Static mixing valve | kit | 1 | Bigger fluid flux |
High Precise gear pump | kit | 2 | TAIWAN |
Measuring motor | kit | 2 | Stepping motor |
Z axis up/down cylinder | kit | 1 | 30mm |
Barrel | kit | 2 | 30L/15L,Heating function/Temperature:40-85℃ |
Flow Tube | kit | 2 | Teflon hose |
Second automatic dispenser software | kit | 1 | Second Automatic |
Low level materials sensors | kit | 2 | Automatic alarm system when low level materials sensors |
Output pressure detector | kit | 2 | Optional |
Motor rev sensor | kit | 2 | Optional |
Automatic cleaning system | kit | 1 | Second Automatic |
CCD | kit | 1 | Second Automatic |
Vaccum pump | kit | 1 | AC220V 1KW maximum Vacuum-0.1MPA, Fluid flux 4L/H |
Features:
1. Chinese/English operating interface of WINDOWS 2000/XP which is easy to learn;
2. Functions of drawing points, lines, surfaces, circle, consecutive complement of irregular curves andthree-axe linkage;
3. hard disk storage with super memory capacity, and software has the functions of regional array and parallel operation.
4. The size of glue, speed of glue spread, dispensing time, time of halting dispensing can be arranged byparameter. With this method, glue exudation is quite stable with no glue leaking and dripping;
5. Optional CCD visual positioning device can be chosen to eliminate the inaccuracies made by tools:
6. An ideal choice for automatic meter-mix dispensing applications;
7. According to needs for mixing can save the glue;
8. Store A and B barrel inpidual to ensure the glue cant be cured in a long time;
9. Dynamic or static mixing mode can make the mixing fully, Mixing ration can fixed in a range 100:100 to 100:10;
10. Especial control system, avoid the phenomenon of drawing and bubble;
11. The apparatus of z-axis height adjust can adapt the different workpiece;
12. Automatic alarm system when low level materials sensors.
13. Optional Heating and deaeration function can be applicable to various dispensing process。