本系统为全自动软袋包装系统,属国内,是根据国内包装厂家的实际情况定制的非标产品,其特点是不需要用户更换及改变编织袋即可实现自动化包装的设备,该装置的难点是真空吸取及袋口展开的问题,此问题用通常的真空系统很难实现. 我们通过将真空系统更换为大风量真空系统解决了此问题,另外折边封口问题也是包装过程中的瓶颈,国内普通缝纫机能力及效果不是很理想,我们在此系统中采用日本纽朗公司成形技术及产品,此系统安装完成后可减少很多人力,同时大幅度提高生产效率,一个人可同时操作1-2条生产线,该系统具备较完善的报警功能,如计量过程中出现超差,系统会暂停运行并声光电报警等待操作人员确认,如果强行折边缝纫系统不封口等待处理,在运行过程中空袋量多,系统也会声光电报警,催促工人将袋子满上,缝纫过程中如果出现少线,缺线及断线系统也会声光电报警,并暂停工作。
另外通常的包装设备吸盘为硅胶软吸盘,为消耗品,该系统采用金属吸盘非消耗品。此系统中原纸质标签改为自动喷码系统,将物料信息及包装过程的参数甚至袋数及时间都可打印在包装袋上。
操作系统采用彩色触摸屏操作。在屏幕上可根据用户需要增加相应技术参数和其他信息及操作。该系统采用先进的PLC控制,为客户预留RS232和RS485通讯端口,以及开关量I/O接口,可方便用户与上位机连接和设备扩展。
This system for automatic soft bag packing system is the domestic origination and customized based on the actual situation of domestic packing manufacturer, it’s a non-standard product and its characteristic is not require users change woven and automatic packing can be realized .There is difficulty about Vacuum draw and bag opening , the problem can’t be solved by using usual vacuum system .we have already solved the problem by replacing vacuum system with wind capacity vacuum system .Another issue is the hem seal packing process bottlenecks, domestic ordinary sewing machine ability and the effect is not very ideal. We applied the forming technology and products of NEW LANG company in the system, this system is installed to reduce the number of people and greatly improve the production efficiency that a person may also operate 1-2 production lines. this system has a perfect alarm functions, such as measuring process appears errors, the system will suspend operation and to alarm to wait operators, such as the forced folding sewing systems do not seal and waiting for dealing. During operation if a sack don’t be filled, the system will also alarm to urge the workers to fill the sack. If there appears less line, lack of line or disconnection in sewing process the system would also alarm and suspended work.
In addition the sucker of usual packing machine is soft silicone sucker which is consumable but this system adopt metal sucker which is non-consumable. The system uses advanced PLC control , it reserved for clients RS232 and RS485 communication ports and digital I/O interface so that uses can connect with PC.