Technical Data Sheet
920UV
Technical Technical Technical Technical Data Data Data Data Sheet Sheet Sheet Sheet Screen Screen Screen Screen Printing Printing Printing Printing inks inks inks inks
The above statements are accurate to our best knowledge and belief. However, due to the great number of possible influences during the
manufacture of the substrate and the variation in the application process we suggest that suitability testing take place under actual conditions
before production. No legally binding guarantee of certain properties or of the suitability for a definite application purpose can be derived from the
above information. 920UV
Series 11 06 2009 - 1
1. 1. 1. 1. APPLICATION APPLICATION APPLICATION APPLICATION FIELDS: FIELDS: FIELDS: FIELDS:
Universal UV screen printing ink in a thixotropic formulation for
the printing on blow moulded objects within the packaging
industry. Suitable for pre-treated substrates made of polyethylene
(PE), polypropylene (PP), PVC and other plastic types as well as
for printing on paper and cardboard.
Substrates may differ in their chemical structure or
method of manufacture. A test for suitability must always
be carried out before printing. Antistatic, Mould Release
Agents and Slip Additives may have negative effects on
adhesion, and should be detected and removed prior to
printing.
2. 2. 2. 2. CHARACTERISTICS: CHARACTERISTICS: CHARACTERISTICS: CHARACTERISTICS:
This high gloss UV ink series is very reactive in nature,
assuring good curing and adhesion even when printing at
high machine speeds.
The inks of the 920 UV series are constitutionally free from
toxic elements and solvents. The raw materials used meet
with the limits stipulated by the EEC regulation EN 71
(Safety of Toys), part 3 (Migration of Certain Elements) of
December 1994. The inks of this series will exhibit good
solvent and water resistance after 12 hours. Due to their
viscosity adjustment, which is higher compared to the 985
UV series, this UV ink series is also suitable for application
under extreme climatic conditions (temperature > 28 ° C).
3. 3. 3. 3. RANGE RANGE RANGE RANGE OFOFOFOF COLOURS: COLOURS: COLOURS: COLOURS:
The basic ink mixing system consists of 12 basic colours
and may be used for the mixing of a wide colour shade
range. Field proven mixing formulations exist for Pantone_,
HKS, RAL, NCS, etc. (see 6.2).
3.1 3.1 3.1 3.1 Basic Basic Basic Basic Colours: Colours: Colours: Colours:
Light Yellow G 1* 920 UV 2606
Medium Yellow G 2 920 UV 2607
Orange G 3* 920 UV 30226
Light Red G 4* 920 UV 30227
Red G 5* 920 UV 30228
Pink G 6 920 UV 30229
Violet G 7 920 UV 50315
Blue G 8 920 UV 50316
Green G 91 920 UV 6883
Brown G 10 920 UV 8309
White G 11 920 UV 1199
Black G 12 920 UV 9197
Clear Base 920 UV 0007
* The above colours are also available in extremely light-fast
versions having a value of > 7 on the blue wool scale (1-8).
1. 应用范围:
通用型 UV 丝印油墨,触变型配方,用于包装工业中吹塑材
料的印刷,适用于预处理过的聚乙烯( PE )和聚丙烯
( PP ), PVC 和其他塑料,以及纸张和卡板纸印刷。
基材通常由化学结构或生产方式决定。在印刷前必须测试其
适用性。抗静电剂,脱模剂和流平剂可能对附着力产生负面
效果,应在印刷前检测并去除。
2. 特性:
这款高光 UV 油墨体系在自然条件下反应活性好,保证了高
速印刷下的固化和附着力。
920UV 系列油墨结构上不含有害物质和溶剂。所用原材料均
符合 1994 年 12 月颁布的 EEC 法规 EN 71 (玩具安全),第
三部分(特定元素的迁移)。本油墨系列在 12 小时后可以
达到良好的耐溶剂性和耐水性。由于其粘度调整,比 985UV
系列高,本 UV 油墨系列同样适用于在极端气候条件下(气
温超过 28 度)使用。
3. 颜色的范围:
本油墨包含 12 种基准色,可以调出广泛色系。我们有
PANTONE , HKS , RAL , NCS 等色系所规定的混合色系配方。
(详见 6.2 )
3.1 基准色
淡黄色 G 1* 920 UV 2606
黄色 G 2 920 UV 2607
橙色 G 3* 920 UV 30226
淡红色 G 4* 920 UV 30227
红色 G 5* 920 UV 30228
粉红色 G 6 920 UV 30229
紫色 G 7 920 UV 50315
蓝色 G 8 920 UV 50316
绿色 G 91 920 UV 6883
棕色 G 10 920 UV 8309
白色 G 11 920 UV 1199
黑色 G 12 920 UV 9197
透明基质 920 UV 0007
* 上述颜色同样有耐紫外线超过 7 的产品。Technical Data Sheet
920UV
Technical Technical Technical Technical Data Data Data Data Sheet Sheet Sheet Sheet Screen Screen Screen Screen Printing Printing Printing Printing inks inks inks inks
The above statements are accurate to our best knowledge and belief. However, due to the great number of possible influences during the
manufacture of the substrate and the variation in the application process we suggest that suitability testing take place under actual conditions
before production. No legally binding guarantee of certain properties or of the suitability for a definite application purpose can be derived from the
above information. 920UV
Series 11 06 2009 - 1
3.2 3.2 3.2 3.2 Special Special Special Special Products: Products: Products: Products:
3.2.1 3.2.1 3.2.1 3.2.1 Light-fast Light-fast Light-fast Light-fast Formulations: Formulations: Formulations: Formulations:
Light yellow G 25 920 UV 2649
Orange G 31 920 UV 30322
Light red G 41 920 UV 30323
Red G 51 920 UV 30324
3.2.2 3.2.2 3.2.2 3.2.2 High High High High Opacity Opacity Opacity Opacity Formulations: Formulations: Formulations: Formulations:
White (high opacity) 920 UV 1193
Black (high opacity) 920 UV 9198
3.3 3.3 3.3 3.3 Euro Euro Euro Euro Colours Colours Colours Colours / / / / 4-Colour 4-Colour 4-Colour 4-Colour Process Process Process Process Printing Printing Printing Printing Inks: Inks: Inks: Inks:
For 4-colour process printing according to DIN 16538,
4 Euro-basic colours are available:
Euro-Yellow 920 UV 2271
Euro-Magenta 920 UV 3501
Euro-Cyan 920 UV 5416
Halftone Black 920 UV 9140
For additives see "Additional Products"
3.4 3.4 3.4 3.4 Bronze Bronze Bronze Bronze Colours: Colours: Colours: Colours:
see separate "Bronze Colours" leaflet
4. 4. 4. 4. ADDITIONAL ADDITIONAL ADDITIONAL ADDITIONAL PRODUCTS: PRODUCTS: PRODUCTS: PRODUCTS:
When printing 4-colour process halftones, the transparent
paste (reactive to UV light) can be used to reduce the colour
density of the process colours. Raster paste can be
added to reduce “ Dot Gain ” and to achieve sharper dots.
Printing Lacquer 920 UV 0112
Transparent Paste (max. addition: 10 %) 920 UV 0124
Raster Paste (max. addition: 10 %) 920 UV 0012
5. 5. 5. 5. ADDITIVES: ADDITIVES: ADDITIVES: ADDITIVES:
5.1 5.1 5.1 5.1 Thinner: Thinner: Thinner: Thinner:
The inks of the 920 UV series are ready to use. If further
viscosity reduction is desired, UV thinner may be added. In
order to increase curing, the addition of reactive thinner is
recommended.
In general, no solvent-based thinners should be used due
to flammable nature of the solvents
UV Thinner (max. addition: 2-5 %) 920 UV 0014
Reactive Thinner (max. addition: 2-5 %) 920 UV 0010
3.2 特种产品
3.2.1 耐光照产品:
淡黄色 G 25 920 UV 2649
橙色 G 31 920 UV 30322
淡红色 G 41 920 UV 30323
红色 G 51 920 UV 30324
3.2.2 高遮盖产品:
白色 ( 高遮盖 ) 920 UV 1193
黑色 ( 高遮盖 ) 920 UV 9198
3 . 3 欧系颜色 / 4 色印刷油墨
根据 DIN 16538 规定的 4 色印刷工艺,我们可以提供 4 种欧
洲基准色系:
欧系黄 920 UV 2271
欧系品红 920 UV 3501
欧系青色 920 UV 5416
中间色黑 920 UV 9140
添加物请见下。
3.3 金属颜色
见另外的 “ 金属颜色 ” 技术资料。
4. 增加的产品
当使用 4 色中间色调工艺时,可用透明膏( UV 光下反应)来
减少颜色密度。可添加光栅剂减少 “ 点模糊 ” ,得到分辨率
更高的点。
印刷光油 920 UV 0112
透明胶液 ( 最多添加 : 10 %) 920 UV 0124
光栅胶液 ( 最多添加 : 10 %) 920 UV 001 2
5. 助剂
5.1 稀释剂
920UV 系列油墨是即开即用型。如果需要进一步降低粘度,
可使用 UV 稀释剂。为增加固化,推荐使用反应型稀释剂。
总体来说,由于溶剂的易燃性,应使用不含溶剂的稀释剂。
UV 稀释剂 ( 最多添加 : 2-5 %) 920 UV 0014
活性稀释剂 (最多添加 : 2-5 %) 920 UV 0010Technical Data Sheet
920UV
Technical Technical Technical Technical Data Data Data Data Sheet Sheet Sheet Sheet Screen Screen Screen Screen Printing Printing Printing Printing inks inks inks inks
The above statements are accurate to our best knowledge and belief. However, due to the great number of possible influences during the
manufacture of the substrate and the variation in the application process we suggest that suitability testing take place under actual conditions
before production. No legally binding guarantee of certain properties or of the suitability for a definite application purpose can be derived from the
above information. 920UV
Series 11 06 2009 - 1
5.2 5.2 5.2 5.2 Adhesion Adhesion Adhesion Adhesion Modifier: Modifier: Modifier: Modifier:
In the case of particularly high resistance requirements,
the addition of adhesion modifier is recommended. However
the addition of adhesion modifier to UV curable ink
will lead to a processing time (potlife) of 4-8 hours at 21 ° C
depending on the colour shade. Higher processing temperatures
will result in a shorter potlife.
Overprinting must take place within 12 hours at 21 ° C in
case an adhesion modifier is added.
Adhesion Modifier (max. add.: 2 %) HV 100 VR 1259
5.3 5.3 5.3 5.3 Levelling Levelling Levelling Levelling Agent: Agent: Agent: Agent:
The levelling of the ink surface can be optimised by the
use of levelling agent.
Levelling Agent (max. add.: 0,5-1 %) VM 100 VR 1297
6. 6. 6. 6. PROCESSING PROCESSING PROCESSING PROCESSING INSTRUCTIONS: INSTRUCTIONS: INSTRUCTIONS: INSTRUCTIONS:
6.1 6.1 6.1 6.1 Pre-treatment: Pre-treatment: Pre-treatment: Pre-treatment:
Pre-treatment of polyolefines (PE/PP) must be performed
by Flame Treatment or CORONA-discharge in order to
insure the adhesion of the UV screen printing ink to the
substrate. In case of PE, surface tension needs to be at
least 42 mN/m (Dynes/cm), in case of PP at least 52 mN/m
(Dynes/cm).
6.2 6.2 6.2 6.2 Stencils Stencils Stencils Stencils / / / / Printing Printing Printing Printing Equipment: Equipment: Equipment: Equipment:
Screen printing meshes between 140-34 threads/cm and
200-34 threads/cm are suitable for printing with UV inks.
The colour mixing formulations are based on a 165-34
threads/cm mesh. However, test prints and approval of the
colour are generally recommended for the respective print
jobs. The 920 UV series can be used with all screen printing
machines with screen printing stencils currently used
for industrial applications. Any acrylic acid ester resistant
squeegee material may be used.
6.3 6.3 6.3 6.3 Curing Curing Curing Curing Conditions: Conditions: Conditions: Conditions:
The varying UV absorption of the inpidual colours results
in a range of curing properties depending on colour and
opacity. All colours of the 920 UV series can be cured by
the use of medium pressure mercury vapour lamps (at
least 160 W/cm). The optimum energy output is 250 - 300
Millijoule/cm2. UV curing is followed by a 12 hour post-cure
phase after which the ink film is fully cured and has its final
properties.
5.2 附着力促进剂
如果需要特别高的耐受性要求,推荐使用附着力促进剂。然
而,在 UV 固化油墨中添加附着力促进剂,将导致 21 度下的
施工期约为 4-8 小时,根据颜色的不同而不同。高施工温度
将导致短施工期。
如果添加附着力促进剂时, 21 度下必须在 12 小时内重复印
刷。
附着力促进剂 ( 最多添加 .: 2 %) HV 100 VR 1259
5.3 流平剂
油墨表面的流平性可以用流平剂来优化。
流平剂 ( 最多添加 .: 0,5-1 %) VM 100 VR 1297
6. 工艺要求
6.1 预处理
必须使用火焰处理或电晕处理进行聚烯烃( PE/PP )的预处
理,以保证移印油墨对基材的附着力。对 PE 而言,表面张
力至少达到 42nM/m (达因 / 厘米),对 PP 而言,至少达到
52 nM/m (达因 / 厘米)。
6.2 印版 / 印刷设备
丝网目数介于 140-34 线 / 厘米和 200-34 线 / 厘米适用于 UV
印刷油墨。混色配方基于目数为 165-34 线 / 厘米。然而,通
常推荐对不同的印刷工作须做印刷试验和颜色确认。 920UV
系列可用于目前工业应用中使用的印版和所有的丝印机器。
可以使用任何类型的耐丙烯酸酯的刮板材料。
6.3 固化条件
各种颜色对 UV 吸收的不同,导致了由颜色和遮盖力决定的
固化特性。 920UV 系列所有的颜色可以使用中等压力的汞蒸
汽灯( 160W/ 厘米)固化。最佳能量输出为 250-300 毫焦耳 /
平方厘米。 UV 固化完成后,应该有 12 小时的养成期,以使
油墨完全固化,并达到最终特性。Technical Data Sheet
920UV
Technical Technical Technical Technical Data Data Data Data Sheet Sheet Sheet Sheet Screen Screen Screen Screen Printing Printing Printing Printing inks inks inks inks
The above statements are accurate to our best knowledge and belief. However, due to the great number of possible influences during the
manufacture of the substrate and the variation in the application process we suggest that suitability testing take place under actual conditions
before production. No legally binding guarantee of certain properties or of the suitability for a definite application purpose can be derived from the
above information. 920UV
Series 11 06 2009 - 1
However, it must be noted, that low radiation intensity,
excessive machine speeds or excessive film thickness can
have a negative influence on the curing properties and
adhesion.
Un-cured prints are considered a hazardous waste. Therefore,
it is recommended to cure misprints under the UV
lamp as a matter of principle. After curing, spoilage can be
disposed by conventional methods and may be incinerated
without causing any difficulties.
7. 7. 7. 7. CLEANING: CLEANING: CLEANING: CLEANING:
Screens and squeegees as well as other working materials can be
cleaned with the RUCO screen cleaner 32 335. If cleaning is not
performed by fully automatic cleaning equipment, protective
gloves must be worn. Cleaning liquids that are contaminated with
UV products should not be used for the washing of working
materials that were used with conventional screen printing inks.
Solvents that contain UV residue are not suitable for reclamation
and must be treated as a separate waste.
Universal Cleaner UR 32 335
Cleaner for cleaning equipment WR 100 VR 1240C
Bio degradable Cleaner BR 100 VR 1272
8. 8. 8. 8. SHELF SHELF SHELF SHELF LIFE: LIFE: LIFE: LIFE:
A shelf life of 12 months is guaranteed when storing the
inks at 21 ° C and in the original packing container. At
higher storage temperatures the shelf life will be reduced.
9. 9. 9. 9. PRECAUTIONS: PRECAUTIONS: PRECAUTIONS: PRECAUTIONS:
UV inks may cause irritations and can increase the sensitivity of
the skin, possibly leading to hypersensitivity.
Therefore, the use of disposable gloves and protective
goggles is strongly recommended.
For further information on the safety, storage and environmental
aspects concerning these products, please refer to the Material
Safety Data Sheet (MSDS).
然而,必须注意,低辐射强度,过快的机器速度或过厚的油
墨会导致固化特性和附着力的负面效果。
未固化的油墨是有毒废料。因此,作为基本操作,推荐将错
印的油墨用 UV 灯固化。固化后,废品可以用传统方式处
理,焚化后不会引起任何问题。
7. 清洁
可以使用迪高丝印清洁剂 32 335 清洁丝网,刮板与其他工
作材料。如果不能用全自动清洁设备清洁,必须戴上保护手
套。不能使用受 UV 产品污染的清洁剂来清洗使用传统丝印
油墨的工作材质。不能使用残留 UV 的溶剂再清洁,并将其
作为废料分开处理。
通用型清洁剂 UR 32 335
设备清洁剂 WR 100 VR 1240C
生物降解清洁 BR 100 VR 1272
8. 储存期
在 21 度并在原包装内保存油墨时,可担保 12 个月的储存
期。温度升高时储存期缩短。
9. 注意事项
UV 油墨会导致发炎,会增加皮肤的敏感度,很可能导致过
敏。因此,强烈推荐使用一次性手套和护目镜。
针对这些产品的安全性,储存性和环境问题,请参考材料安
全说明书( MSDS )。