主要用途:
用于软管包装行业生产全塑软管管身部分
功能特点:
1、结构简洁实用,操作方便,更换规格只用五分钟(不含更换模具出料口的时间)。
2、专门定制的变速比齿轮箱(1﹕16.5),配合1﹕3的马达皮带轮结构,实现了(1﹕49.5) 的减速比,比用马达齿轮减速箱驱动塑料通用型减速箱的方式出故障的机会要少得多。
3、独有模头死角位置向内不停机排放原料结构,使生产不同颜色的软管换色的时间大大缩短。
4、用特殊材料加工的塑料定型结构,使用常温水就可以达到使用冰水的效果,从而节约了电能。
5、自然沐浴的定型结构,可彻底释放软管的内应力,保证了大直径软管的尾部不会内陷,保持完美的圆形外观,从而使软管在下个工序插入钢棒中成功率大大提高,减少了报废。
6、采用日本安川中惯量伺服电机,配以精密的丝杆驱动,组成精准的伺服切断系统。
7、双层挤出机采用整体机架,排除了安装两支螺杆到同一个模具的困难,并为将来搬迁等提供了方便,更节省了车间位置。
8、定型、牵引、切断三部分为整体不锈钢机架,既保证了整体的紧凑,又使这部分经常与水接触而不生锈。
技术参数:
产品直径:φ16-φ60
生产速度:10米/分钟[φ40直径,壁厚50C的软管]
配套电机:合计驱动部分总功率:单层机:13.5KW;双层机:21KW
挤出:一支螺杆配7.5KW马达;牵引:1.5KW;切断:1.5KW;真空泵:1.5KW;排水泵:1.5KW]
加热功率:单层机:30KW;双层机:48KW
[上述为最大值,当达到温度后进入维持温度状态就只有少部分功率了。]
工作水压:1.5-2.5兆帕
工作电压:380V交流
外型尺寸: 挤出部分:单层机:3.5米*0.9米*1.5米;双层机:3.5米*1.6米*1.5米
定型切刀部分:4米*0.6米*1.5米
重量: 挤出部分:单层机:约1600公斤;双层机:约2400公斤
定型切刀部分:约800公斤
B•JG Single/double layer(s) extruder
Main use:
It is used for extruding tube body.
Features:
1. Simple & useful structure, easy operation, it only takes 5 minutes to change product size.(excluding the time of changing output mouth of the mould)
2. Special-made variation-ratio gearbox (1:16.5), with 1:3 motor pulley structure, to achieve 1:49.5 variation ratio, less malfunction than using motor gear reducer.
3. Unique dead corner releasing raw material without stopping the machine, this structure helps greatly to reduce different color materials changing.
4. Plasticmoulding structure made by special material, which makes water under normal temperature works like ice water, so as to save power.
5. Nature-shower shaping structure can release the tube internal stress thoroughly, so that the tail of large-dimension tube won't cave in, tube body will keep a perfect round looking, it will do good for the next process of inserting into steel stick and reduce wastage.
6. Use Japanese YASKAWA inertia servo motor with precise screw driver to compose an urate servo cutting system.
7. Doule layers extruder use an integrated frame structure, which es the difficulty of 2 screws meeting same mould, it brings convenience to future moving, and saves workshop space.
8. Shaping, drawing, cutting are sharing same integrated stainless steel frame,this compact structure guarantees the contact with water wihout rustiness.
Technical Parameters:
Product dimension: φ16-φ60
Capacity: 10m/min[φ40,thickness 50c]
Motor power: total driving power:single layer machine--13.5KW; double layers machine--21KW
[extrude:single screw with 7.5KW motor; draw:1.5KW;cut:1.5KW;vacuum pump:1.5KW;drainage:1.5KW]
Heating power: single layer:30KW;double layers:48KW
[A.m value is the maximum value, when the temperature reaches and maintain a set value, the power consumption will be less. ]
Working water pressure: 1.5-2.5MPa
Working volt: AC 380V
Overall dimensions: extruder: single layer--3.5m*0.9m*1.5;double layers---3.5m*1.6m*1.5m cutter:4m*0.6m*1.5m
Weight: Extruder:single layer--about 1600kg;double layers--about 2400kg
Cutter:about800kg