本公司专业生产中国商标森森牌工业配套高压风机 旋涡气泵 轴承均采用原装进口日本NSK 油封是耐200高温定制,产品通过欧共体CE认证、德国GS认证!
Our company produces industrial
supporting high pressure blower and vortex pump. Bearings are imported Japanese
NSK. Seals can withstand 200 degree heat. Products get through the certification
of Germany GS and European CE.
产品图片:
型号:HG-5500-C
产品特点:
1.离心循环设计。压力高、风量大。气流缓冲设计,噪音更低 2.启动力矩小,工作过程稳定可靠 3.无油润滑设计,气体更纯净 4.表面磷化处理。静电喷涂,色泽均匀,附着力更强 5.功率配置范围广,产品使用寿命长.
Features
1.centrifugal vanes
make high pressure,great outflow and low noise.
2.High quality engine
ensure safe and steady effect
3.Non-oil lubrication
and pure compressed air
4.Phosphorize
disposition, regular coloring and adhesive strength
5.Wide range of power,
long life of this machine
产品组成图:
产品用途:
适用于切纸机、卷烟滤嘴成型机、电镀槽液搅拌、雾化干燥机、水处理曝气、丝网印刷机、照相制版机、注塑机自动上料烘干机、液体灌装机、电焊设备、电影机械、纸张运送、干洗衣服、清洗、空气除尘、干瓶、气体传送、送料、收集等方面。
Application
To be used in paper
cutters, filter cigarette shapers, pulverizing driers, net printers, photo
plate makers, liquid-canning machines, electric welding equipment, film
machinery, plate makers, paper transporting, clothes dry-cleaning, rinsing, air
cleaning, pneumatic, conveying, material conveying, collection and so on.
使用须知:
需将旋涡气泵放置在高于水平面干燥通风处。
Note
The products must be
put at dry and ventilated places above water level.
高压风机的工作原理:
当叶轮3转动时,由于离心力的作用,风向标促使气体向前向外运动,从而形成一系列螺旋状的运动。叶轮刀片之间的空气呈螺旋状加速旋转并将泵体之外的气体挤入(由吸气口1吸入)侧槽,当它进入侧通道2以后,气体被压缩,然后又回复到叶轮刀片间再次加速旋转。当空气沿着一条螺旋形轨道穿过叶轮和侧槽时,每个叶轮片增加了压缩和加速的程度,随着旋转的进行,气体的动能增加,使得沿侧通道通过的气体压力进一步增加。当空气到达侧槽与排放法兰的连接点(侧通道在出口处变窄),气体即被挤出叶片并通过出口消声器4排出泵体。
operating principle of high pressure blower:
The impellers in the G-series machines are mounted directly on the
motor shaft for noncontact
compression entirely without friction.Maximum operational
reliability,even at high differential
pressures.is ensured by the arrangement of the bearings outside
the compression chamber.
The gas it taken in through the inlet 1 .As it enters the side channel 2,the rotating impeller 3
imparts velocity to the gas in the direction of
rotation.Centrifugal force in the impeller blades
accelerates the gas outward and the pressure increase.Every
rotation adds kinetic energy.
resulting in the further increase of the pressure along the side
channel.The side channel narrow
at the rotor,sweeping the gas off the impeller blades and
discharging it through the outlet
silencer 4 where it exits the side channel blower.
高压风机的选型注意事项
由于高压风机的使用非常的广泛,因为它的选型也相对复杂。一般来说,需要按以下两个步骤进行:
1、需要确定现场是使用旋涡气泵的什么功能,是吸还是吹,找准高压鼓风机对应的压力-流量曲线;如果看错曲线,有时候会造成选出来的产品不能使用;
2、根据计算出来的压力和流量,在曲线图上找到同时满足压力和流量对应的工作点以上的工作曲线;然后根据工作曲线选择旋涡气泵型号;
只要是不同的工作现场,其对压力和流量的需求就不一样,所以,要想得到相对准确的数据,就需要进行相关的计算。这个需要由专业的设计人员进行或找专业的公司咨询。
Note on the selection of the
high-pressure blower:
Due to the use of high pressure
blower is very extensive , the selection is relatively complex. Generally, you
need the following two steps:
1.Need to know which function of vortex pump, suck or blow. Then
identify the corresponding pressure - flow curve of the pressure blower; If
choose the wrong curve, sometimes causing the elected product can not be used;
2.According to the calculated the pressure and flow, you can
find the curve on the graph which can meet the pressure and flow at the same
time. Then select the type of blower based on the curve.As long as the job site
is different, the demand for pressure and flow is not the same. You need need
the professional calculations for getting a relatively accurate data .
高压风机的安装注意事项
1、必需使用平垫圈和弹簧垫圈来加紧螺丝;
2、最好能使用橡胶缓冲胶来承受旋涡气泵的重量,特别是大功率的旋涡气泵,必不可少;
3、对于某些对噪音有要求的场合,可以加装消音器来降低噪音(一般情况下,大约在5dB左右),消音器安装在进风管道或出风管道的末端;
4、对于某些对噪音要求很高的场合,可以根据机器本身的条件,加上一层消音绵,即可满足现场的噪音要求,具体可咨询高压鼓风机的厂家或专业的噪音治理公司;
5、在使用消音绵消音时,注意高压风机与箱体的距离,注意高压鼓风机的通风与散热,注意使用橡胶缓冲胶来承受高压鼓风机的重量,具体需要咨询旋涡气泵的厂家。
6、高压风机的进出风口管道连接,应使用软管连接,以隔离震动。
Notes on the installation of
the high-pressure blower:
1.Need to use flat washers and spring washers to intensify screws;
2.Use a rubber cushion rubber to withstand the weight of the vortex
pump, Particularly for high-power vortex pump.
3.For someplace there is a requirement about noise, you can install
mufflers to reduce noise(Generally, about 5dB). The muffler is installed at the
end of the inlet pipe or outlet pipe.
旋涡气泵的使用注意事项
1.不管是哪个品牌的高压风机,都需要进行两个方面的保护:一是压力,二是粉尘。
2.对于压力,经常使用的是释压阀,它是一个卸荷阀,当高压风机的使用压力超过释压阀设定的压力之后,释压阀就会自动打开,把多余的压力释放掉,从而保护高压风机。
3.对于粉尘,经常使用的是高瑞过滤器。它根据不同的使用现场,往往使用不同的过滤精度的过滤滤芯,不同的滤芯有不同的维护方法和使用寿命,在订货时就需要问清楚。
4. 在一些特殊的场合,还需要进行特殊的保护:比如说在密封环境中使用时,要注意通风散热;当环境温度(进气温度比较高时),更要注意通风散热,或者选择允许进风温度较高的旋涡气泵(比如有一款高瑞旋涡气泵,允许进风温度可达70度);
5. 对于某些品牌高压风机,可能还会有自己的使用建议,在购买之前,最好进行比较详细的了解。
Notes on the use of the
high-pressure blower:
1.No matter which brand of high pressure blower are needed to
protect in two aspects:the pressure and the dust.
2.For pressure, we use a pressure release valve, which is a
unloading valve. When the pressure of high pressure blower exceeds the setted
pressure, the relief valve will open automatically to relieve excess pressure,
thereby protecting the high-pressure turbine
3.For dust,we use a high Swiss filter. In different scene, tend to
use the filter cartridge with different
filter precision. Different filters have different maintenance method and
different life. You need to ask When order the products.
4.In some special occasions, the blower needs special protection.
When used in a sealed or high temperature environment, pay attention to
ventilation. You also can choose vortex pump which allowed higher temperature
inlet air.
5.For some brands of high pressure blower, may also have its own
recommendations.Before buying, a detailed understanding is needed.
高压风机维护工作制度
1.高压风机必须专人使用,专人维修。
2.高压风机不许带病运行。
3.定期清除高压风机内部的灰尘,特别是叶轮上的灰尘、污垢等杂质,以防止锈蚀和失衡。
4.高压风机维修必须强调首先断电停车。
5.对温度计及油标的灵敏性定期检查。
6.除每次拆修后应更换润滑油外,正常情况下3-6月更换一次润滑油。
Maintenance system of high
pressure blower:
1.A high pressure blower must be used and repaired by special
person.
2.high pressure blower can not run when it si wrong
3.clear the dust inside the high-pressure blower periodically.
Especially the dust, dirt and other impurities on the impeller to prevent rust
and imbalance.
4.Power cut is necessary when maintenance the bower.
5.inspect the sensitivity of thermometer and oil targets regularly.
6.In addition to replace the oil after each dismantling repair, but
under normal circumstances, oil replaced every 3-6 months.
高压风机的主要故障及原因
1.轴承箱剧烈震动
①高压风机轴与电机轴不同心,联轴器装歪
② 机壳或进风口与叶轮摩擦
③ 基础的钢度不牢固
④叶轮铆钉松动或叶轮变形
⑤叶轮轴盘与轴松动,或联轴器螺栓松动
⑥机壳与支架、轴承箱与支架、轴承箱盖于座等联接螺栓松动
⑦高压风机进出气管道安装不良
⑧转子不平衡,引风机叶片磨损
2.轴承温升过高
①轴承箱剧烈震动
②润滑油脂质量不亮、变质、含有过多灰尘、粘沙、污垢等杂质
③轴承箱盖、座连接螺栓紧力过大或过小
④轴与滚动轴承安装歪斜,前后两轴承不同心
⑤滚动轴承损坏
3.电极电流过大或温升过高
①开车时进气管道闸门或节流阀未关严
②流量超过规定值
③旋涡气泵输送气体的密度过大或有粘性物质
④电机输入电压过低或电源单相断电
⑤联轴器连接不正,皮圈过紧或间隙不匀
⑥受轴承箱剧烈震动的影响
Malfunction of high pressure
blower and the reasons:
1.Bearing box rattling
① High
pressure blower shaft misalignment with the motor shaft, coupling mounted
crooked
② Impeller
friction with shell or air inlet
③ Steel
is not strong
④ Impeller
rivet loose or impeller deformed
⑤ Impeller
shaft drive and shaft loose, bolts of coupling loose
⑥ coupling
bolts loose between shell and frame, bearing housing and bracket, bearing seat
⑦ Outlet
pipeline installation bad
⑧ Rotor
imbalance
2.Bearing temperature is too high
① Bearing
box rattling violently
② Lubricant
is not lit, deterioration, contain too much dust, sticky sand, dirt and other
impurities
③ Bearing
cover, seat bolts clamping force is too large or too small
④ Shaft
and rolling bearing installation skew, with two different heart
⑤ Bearing
damage
3.electrode current or temperature is too high
① Inlet
pipes or throttle are not tightly closed
② The
flow exceeds the specified value
③ Gas
density is too large or be with sticky substances
④ low
voltage or single-phase power off
⑤ Coupling
connection is not correct, the aprons are too tight or the gaps are uneven
⑥ Affected
by the impact of severe shock bearing box
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