产品概述Product Overview
把多台自动绕线包胶一体机组成一条流水生产线。台机器通过振动盘自动上料,机器之间通过机械手刚性连接自动把前一工位的产品流向下一工位,使整个生产线按照同一个节拍时间生产。流水线适用于多绕组线圈的大批量、单一机种持续生产。
Integrating multi automatic winding taping machines to a production line. Shaking plate feeding for the first machine, coil products are transferred automatically to next station via inflexible mechanical hand. The entire production line is in accordance with a production cycle times. It is used to multi-winding coils, single type of machines for running production.
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刚性连接的优势Vantage of inflexible connections
◆节省人工,适用于单一机种大批量生产,一人可操作2-3条生产线。
Saving labour cost. Suitable for high volume production by using single type of machines, one worker can operate 2~3 production lines.
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生产线特点Characteristics of production line
◆设备核心标准件全部采用进口高品质元器件。
The core standard parts are imported high-quality components.
◆主体全部采用铸铁精密加工制作,单机重量820KG保证设备稳定、高速、长期运行。
The main body of winding machine is made of cast iron. The whole machine’s weight is up to 820KG, which ensures the stability of the equipment.
◆设备的主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换机种。
Equipment with fast replacing fixture structure, which can be replaced without removing the screw.
◆搭载艾森独创的多轴板式包胶结构,彻底解决市面上起绕绕不上、包偏等不良现象。
Assembled by ASCEND’s original multi-axial taping structure, thoroughly solved the problems in the field like failure winding, taping deviating and so on.
◆可安装200米的大卷胶带,比现有胶带使用时间提高了3倍。
200 meters of tape can be installed, triple using time than existent.
◆ 可以多台绕线包胶一体机组成流水线,实现无人操作。
Integrating multi winding taping machine to a production line, no need labor operation.
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生产线型号描述说明 Introductions for production line model
L | G | B | - | 2 | RB | H |
生产线 Production line | G:刚性连接 G:inflexible connection | B:变压器线圈 B:Transformer coil |
| 表示后面的机器数量 Refer to hinder number of machines | R:不带包胶绕线机 R:Winding machine without taping | 自动焊锡机 Automatic soldering machine |
| R:柔性连接 R:flexible connection | G:工字电感线圈 G:DR CORE coil |
| 1台不表示 1-unit not indication | B:带包胶机 B:With taping machine |
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| T:贴片电感线圈 T:Chip inductors coil |
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| J:带胶线机 J:With winding and taping machine |
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| Q:其它线圈 Q:Other coils |
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适用线圈Using Scope
高频变压器、低频变压器、开关电源线圈等各种变压器。
High-frequency transformers, low frequency transformers, switching power
transformer coils and other.
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规格参数Specifications
型号 Model | RA10004-BS | RB6908-BS/RA10008-BS | RB4512-BS | |
主轴数Number of spindles | 4 | 8 | 12 | |
主轴最高转速(rpm) Max. spindle speed | 10000 | |||
主轴间距(mm)Center distance | 100 | 69/100 | 45 | |
主轴伺服马达功率(w) Spindle servo motor power | 1000 | |||
骨架最大旋转直径(mm) Max. bobbin rotating diameter | 49 | 34 | 22 | |
增加辅助下料结构时骨架最大旋转直径(mm)Max. rotating diameter for assembling accessorial upload structure | 90 | 59 | 35 | |
上下料方式Loading/unloading method | 振动盘自动上料,机械手自动传送、下料 Shaking plate feeding, mechanical hands transfer, unloading | |||
控制系统Control system | 可编程序控制器,支持多轴插补运算Programmable logic controller, support for multi-spindle interpolation operation | |||
人机界面Man-machine interface | 7寸彩色触摸屏7-Inch color touch screen | |||
快速夹具接口内径(mm) Inside diameter of fast fixture | 10 | |||
适用线径(mm)Applicable wire size | 0.03~0.4(追加气动剪刀可达0.8) | |||
XYZ轴移动距离(mm) XYZ axis moving distance | X:100 Y:140 Z:110 | |||
XYZ轴最高移动速度(mm/sec) | 260 | |||
包胶宽度规格(mm) Tape width | 窄带包胶结构1-10 Narrow taping structure 1-10 | 标准包胶结构5-15 Standard taping structure 5-15 | ||
包胶带宽度变更时需要更换包胶夹具 Replacing the tape fixture as tape width changes | ||||
电源规格(v) | AC 220V±10%,50Hz/60Hz | |||
功率(w)Power | 自动上料机500 Automatic loading machine500 绕线包胶机1500 winding and taping machine1500 | |||
气源规格(mpa)Air supply | 0.5~0.7 | |||
设备外形尺寸(mm) Device dimensions | 自动上料机 700(W)*1150(D)*1550(H) 绕线包胶机1000(W)*1150(D)*1550(H) Automatic loading machine700(W) *1150(D)*1550(H) winding and taping machine1000(W)*1150(D)*1550(H) | |||
重量(kg)Weight | 自动上料机82 Automatic loading machine82 绕线包胶机820 winding and taping machine820 |
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