产品概述Product Overview
把多台自动绕线包胶机和一台自动焊锡机用皮带线连接,每台自动绕线机配置振动盘自动上料机,前一台绕线机生产的产品通过皮带线自动输送至下一台机器的振动盘中,形成全自动生产线。组线生产适用于变压器线圈的大批量、高效率绕线焊锡生产。
Integrating multi automatic winding taping machines and an automatic soldering machine to a production line by belt, each automatic winding machine assembled vibration bowl for feeding, Coil products made by previous machine are transferred to next machine\'s vibration bowl by belt line, then it make up a production line, which applying in high volume, high efficiency transformer coils\' winding and soldering production.
───────────────────────────────────────
柔性连接的优势 Vantage of flexible connections
◆生产灵活,方便切换机种,可以根据不同数量绕组组建生产线。
Flexible producing and convenient changing machine models, we can set up a production line in according to the number of windings group.
◆ 节省人工,适用于单一机种大批量生产,一人可操作2-3条生产线。
Saving labour cost. Suitable for high volume production by using single type of machines, one worker can operate 2~3 production lines.
◆对骨架、漆包线、胶带等物料一致性要求低。
Conformance requirements for the bobbins, enameled wire, tape and other material is low.
◆单机之间有一定数量的备料,如果某台设备出现员工离岗、缺料或设备故障等情况,生产线不会停止。
There are a few spares between the machines, if one of employees leave, lack of material or equipment failure, etc., the production line does not stop.
───────────────────────────────────────
适用线圈Using Scope
高频变压器、低频变压器、开关电源线圈等各种变压器。
High-frequency transformers, low frequency transformers, switching power
coils and other transformers.
───────────────────────────────────────
设备特点Equipment Features
◆设备核心标准件全部采用进口高品质元器件。
The core standard parts are imported high-quality components.
◆主体全部采用铸铁精密加工制作,单机重量820KG保证设备稳定、高速、长期运行。The main body of winding machine is made of cast iron. The whole machine’s weight is up to 820KG, which ensures the stability of the equipment.
◆设备的主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换机种。
Equipment with fast replacing spindle fixture structure, which can be replaced without removing the screw.
◆搭载艾森独创的多轴板式包胶结构,彻底解决市面上起绕绕不上、包偏等不良现象。
Assembled by ASCEND’s original multi-axial taping structure, thoroughly solved the problems in the field like failure winding, taping deviating and so on.
◆可安装200米的大卷胶带,比现有胶带使用时间提高了3倍。
200 meters of tape can be installed, triple using time than existent.
◆多台设备用皮带线连接,不需要人工周转。
Multiple devices is connected with the belt line without help from labors.
───────────────────────────────────────
规格参数Specifications
型号 Model | RB6908-BS/RA10008-BS | RB4512-BS |
主轴数Number of spindles | 8 | 12 |
主轴最高转速(rpm) Max. spindle speed | 10000 | |
主轴间距(mm)Center distance | 69/100 | 45 |
主轴伺服马达功率(w) Servo motor power | 1000 | |
骨架最大旋转直径(mm) Max. bobbin rotating diameter | 34 | 22 |
增加辅助下料结构时骨架最大旋转直径(mm)Max. rotating diameter for assembling accessorial upload structure | 59 | 35 |
上下料方式Loading/unloading method | 振动盘自动上下料,皮带线传送 Shaking plate feeding, belt transfer | |
控制系统Control system | 可编程序控制器,支持多轴插补运算Programmable logic controller, support for multi-spindle interpolation operation | |
人机界面Man-machine interface | 7寸彩色触摸屏7-Inch color touch screen | |
快速夹具接口内径(mm) Inside diameter of fast fixture | 10 | |
适用线径(mm)Applicable wire size | 0.03~0.4(追加气动剪刀可达0.8) | |
XYZ轴移动距离(mm) XYZ axis moving distance | X:100 Y:140 Z:110 | |
XYZ轴最高移动速度(mm/sec) | 260 | |
包胶宽度规格(mm) Tape width | 窄带包胶结构1-10 Narrow taping structure 1-10 | 标准包胶结构5-15 Standard taping structure 5-15 |
包胶带宽度变更时需要更换包胶夹具 Replacing the tape fixture as tape width changes | ||
电源规格(v) | AC 220V±10%,50Hz/60Hz | |
功率(w)Power | 绕线包胶机1500 winding and taping machine1500 焊 锡 机2000 Soldering Machine2000 | |
气源规格(mpa)Air supply | 0.5~0.7 | |
设备外形尺寸(mm) Device dimensions | 绕线包胶机2500(W)*1150(D)*1550(H) 焊 锡 机1080(W)*820(D)*1560(H) winding and taping machine2500(W)*1150(D)*1550(H) Soldering Machine 1080(W)*820(D)*1560(H) | |
重量(kg)Weight | 绕线包胶机820 winding and taping machine820 焊 锡 机295 Soldering Machine295 |
'