产品概述Product Overview
把多台自动绕线包胶一体机和一台自动焊锡机组成一条流水生产线。台机器通过振动盘自动上料,机器之间通过机械手刚性连接自动把前一工位的产品流向下一工位直到焊锡完成,使整个生产线按照同一个节拍时间生产。流水线适用于多绕组线圈的大批量、单一机种持续生产。
Integrating multi automatic winding taping machines and an automatic soldering machine to a production line. Shaking plate feeding for the first machine, Coil products are transferred automatically to next station via inflexible mechanical hand until finished the soldering. The entire production line is in accordance with a production cycle times. It is used to multi-winding coils using single type of machines for running production.
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刚性连接的优势Vantage of inflexible connections
◆节省人工,适用于单一机种大批量生产,一人可操作2-3条生产线。
Saving labour cost. Suitable for high volume production by using single type of machines, one worker can operate 2~3 production lines.
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生产线特点Characteristics of production line
◆设备核心标准件全部采用进口高品质元器件。
The Core standard parts are imported high-quality components.
◆主体全部采用铸铁精密加工制作,单机重量820KG保证设备稳定、高速、长期运行。
The main body of winding machine is made of cast iron. The whole machine’s weight is up to 820KG, which ensures the stability of the equipment.
◆设备的主轴夹具采用快速更换结构,不需要拆卸螺丝即可更换机种。
Equipment with fast replacing fixture structure, which can be replaced without removing the screw.
◆搭载艾森独创的多轴板式包胶结构,彻底解决市面上起绕绕不上、包偏等不良现象。
Assembled by ASCEND’s original multi-axial taping structure, thoroughly solved the problems in the field like failure winding, taping deviating and so on.
◆可安装200米的大卷胶带,比现有胶带使用时间提高了3倍。
200 meters of tape can be installed, triple using time than existent.
◆ 可以多台绕线包胶一体机组成流水线,并连接自动焊锡机,实现无人操作。
Integrating multi winding taping machine and an auto soldering machine to a production line, which can be realize no labor operating.
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适用线圈Scope
高频变压器、低频变压器、开关电源线圈等各种变压器。
High-frequency transformers, low frequency transformers, switching power transformer coils and other.
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规格参数Specifications
型号 Model | RA10004-BS | RB6908-BS/RA10008-BS | RB4512-BS | |
主轴数Number of spindles | 4 | 8 | 12 | |
主轴最高转速(rpm) Max. spindle speed | 10000 | |||
主轴间距(mm)Center distance | 100 | 69/100 | 45 | |
主轴伺服马达功率(w) Spindle servo motor power | 1000 | |||
骨架最大旋转直径(mm) Max. bobbin rotating diameter | 49 | 34 | 22 | |
增加辅助下料结构时骨架最大旋转直径(mm)Max. rotating diameter for assembling accessorial upload structure | 90 | 59 | 35 | |
上下料方式Loading/unloading method | 振动盘自动上料,机械手自动传送、下料 Shaking plate feeding, mechanical hands transfer, unloading | |||
控制系统Control system | 可编程序控制器,支持多轴插补运算Programmable logic controller, support for multi-spindle interpolation operation | |||
人机界面Man-machine interface | 7寸彩色触摸屏7-Inch color touch screen | |||
快速夹具接口内径(mm) Inside diameter of fast fixture | 10 | |||
适用线径(mm)Applicable wire size | 0.03~0.4(追加气动剪刀可达0.8) | |||
XYZ轴移动距离(mm) XYZ axis moving distance | X:100 Y:140 Z:110 | |||
XYZ轴最高移动速度(mm/sec) | 260 | |||
包胶宽度规格(mm) Tape width | 窄带包胶结构1-10 Narrow taping structure 1-10 | 标准包胶结构5-15 Standard taping structure 5-15 | ||
包胶带宽度变更时需要更换包胶夹具 Replacing the tape fixture as tape width changes | ||||
电源规格(v) | AC 220V±10%,50Hz/60Hz | |||
功率(w)Power | 自动上料机500 Automatic loading machine500 绕线包胶机1500 winding and taping machine1500 焊 锡 机2000 Soldering Machine2000 | |||
气源规格(mpa)Air supply | 0.5~0.7 | |||
设备外形尺寸(mm) Device dimensions | 自动上料机 700(W)*1150(D)*1550(H) 绕线包胶机1000(W)*1150(D)*1550(H) 焊 锡 机1080(W)*820(D)*1560(H) Automatic loading machine700(W) *1150(D)*1550(H) winding and taping machine1000(W)*1150(D)*1550(H) Soldering Machine 1080(W)*820(D)*1560(H) | |||
重量(kg)Weight | 自动上料机82 Automatic loading machine82 绕线包胶机820 winding and taping machine820 焊 锡 机295 Soldering Machine295 |