西林瓶洗烘灌联动线
Bottle washing drying filling line
性能特点:
该生产线为洗、烘、灌、加塞全自动生产联动线,完全按照GMP标准设计生产高质量、高产量的联动线。对瓶子进行超声波粗洗、瓶外冲洗、针头插入瓶内跟踪式水汽交替高压喷洗;热风循环干燥灭菌;直线式跟踪灌装和震荡理塞,转盘吸塞,压塞工序,整机做到了无滴漏、不起泡、不飞溅,杜绝污染,易清洗,为药厂生产出合格药品提供保障。
外形特征:设备外观材质均采用不锈钢拉丝处理、整线外观简洁无死角易清洁,完全符合新版GMP规范,可适应多规格计量生产。
工作原理:注水→超声波粗洗→冲循环水→冲循环水→吹压缩空气→注射用水→吹压缩空气→吹压缩空气→隧道烘箱预热→高温干燥灭菌→冷却→进瓶→灌装→加塞→送入下道工序。
运行特征:运行稳定,噪音小;灌装精确,能耗少,破瓶率低,成品合格率高
性能特征:整条生产线可单机控制和连锁控制。洗瓶机三水三气确保洗瓶效果,隧道烘箱高温灭菌确保瓶子干燥,计量泵确保装量精度、跟踪连续灌装,连续封口。
Performance characteristics:
The production line for washing, drying, filling, capping automatic production line, the line in full accordance with the GMP standard design and production of high quality, high yield. The bottles were crude ultrasonic washing, bottle washing, the needle inserted into the bottle tracking water alternating high-pressure spray cleaning; hot air circulation drying sterilization; linear tracking filling and shock Lisai, turntable suction plug, plug pressing process machine, do no drip, no bubble, no splash, prevent pollution, easy cleaning, protection for pharmaceutical companies to produce qualified products.
Features: the appearance of equipment materials are made of stainless steel wire drawing processing, the whole line concise appearance without dead easy to clean, in full compliance with the new version of GMP specification, can adapt to multiple specifications of measuring production.
Working principle: water, crude ultrasonic washing, flushing, washing circulating water circulating water, blowing compressed air, water for injection and blowing with compressed air, compressed air blowing, tunnel oven preheating, drying at high temperature sterilization, cooling, into the bottle, filling, capping, into the next process.
Characteristics: stable operation, small noise; filling precision, low energy consumption, low rate of broken bottle, high qualified rate
Performance characteristics: the whole production line single control and interlock control. Bottle washing machine Sanshui three gas ensure the effect of bottle washing, tunnel oven high temperature sterilization to ensure that the bottle dry, metering pump to ensure the filling accuracy, tracking continuous filling, sealing.
机型配置Machine consist of:
立式超声波洗瓶机Vertical ultrasonic bottle washing machine(HY-LCX)
热风循环隧道灭菌烘箱Hot air circulating tunnel sterilization oven (HY-RFX)
西林瓶灌装加塞机Vial filling and closing machine(HY-XGJ)
主要技术参数Main technical parameter:
使用规格 The use of specification | Φ16-Φ52mm |
生产能力 Production capacity | 400pcs/min(5ml) |
清洗澄明度合格率Cleaning the clarity of the qualified rate | ≥98% |
洗瓶破损率Wash bottle breakage rate | ≤0.1% |
洗瓶误差Bottle washing error | ≤±0.5-1% |
加塞合格率Gasser qualified rate | ≥99% |
注射用水耗量The injection water consumption | 0.65M³/h(压力0.15MPa) |
纯化压缩空气耗量Purified compressed air consumption | 50 M³/h(压力0.2MPa) |
灭菌温度Sterilization temperature | 300℃-350℃ |
空气层流净化级度Air laminar flow purification degree | 100级 |
外接真空源External vacuum source | 25m³/h |
总电功率Total power | 88KW |